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Remove/install wheel sensor - AR40.15-P-0080EW

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MODEL 117, 156, 176, 205, 217, 242, 246 with CODE 475 (Tire pressure monitoring system) 

MODEL 166, 172, 207, 212, 218, 222, 231 with CODE 475 (Tire pressure monitor (Schrader)) 

MODEL 190 

MODIFICATION NOTES

5.6.14 Union nut to valve body MODEL 166 with CODE 475 (Tire pressure monitor (Schrader)) BA40.15-P-1001-01E
Fig 1: Wheel Sensor Remove/Install Components
G09976440Courtesy of MERCEDES-BENZ USA
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
IMPORTANT Notes on using tester for tire pressure monitoring systems   AH40.15-P-0001-01A
REMOVING Remove     
1 Unscrew valve cap (1)    
2 Detach tires MODEL 190 AR40.10-P-1030RG
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
with CODE Z07 (Top protection)
AR40.10-P-1030LFS
MODEL 117, 156, 176, 205, 242, 246
with CODE 475 (Tire pressure monitoring system)
MODEL 166
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 172, 207, 212, 218, 231
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 217
with CODE 475 (Tire pressure monitoring system)
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
AR40.10-P-1030EW 
3 Unscrew collar nut (2) from valve body (3) and remove    
4 Remove tire pressure sensor (A69/1, A69/2, A69/3, A69/4) with valve body (3) from disk wheel    
5 Remove seal (5) and support ring (6) from valve body (3)    
6 Remove valve body (3) from tire pressure sensor (A69/1, A69/2, A69/3, A69/4) When reusing tire pressure sensor (A69/1, A69/2, A69/3, A69/4).  
CLEAN Clean     
7 Clean tire pressure sensor (A69/1, A69/2, A69/3, A69/4) When reusing tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
NOTES Only remove dirt with a clean, lint-free cloth. Do not use compressed air, solvent or cleaner. Otherwise, the tire pressure sensor may be damaged.
IMPORTANT The tire pressure sensor (A69/1, A69/2, A69/3, A69/4) can also be reused after the TIREFIT tire repair kit has been used.
   
8 Clean the disk wheel in the area of the valve bore    
INSPECT Check     
9 Visually inspect tire pressure sensor (A69/1, A69/2, A69/3, A69/4) If there is damage to the tire pressure sensor (A69/1, A69/2, A69/3, A69/4)

Replace tire pressure sensor (A69/1, A69/2, A69/3, A69/4)
 
10 Check disk wheel for damage in the area of the valve bore    
INSTALLING Install     
11 Detach label (4) with identification number (I) from tire pressure sensor (A69/1, A69/2, A69/3, A69/4) and stick in service booklet When replacing tire pressure sensor (A69/1, A69/2, A69/3, A69/4).  
12 Replace valve body (3) and valve element (7) When reusing tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
IMPORTANT Insert the square of the valve body (3) into the guide on the tire pressure sensor (A69/1, A69/2, A69/3, A69/4) so that this is fixed in position.
 
13 Mount support ring (6) and seal (5) on valve body (3) IMPORTANT The cone on the support ring (6) must be seated correctly in the contour of the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
IMPORTANT Observe installation position (see arrow, refer to Fig 1).
 
14 Insert valve body (3) with freely moving tire pressure sensor (A69/1, A69/2, A69/3, A69/4) from inside to outside into valve bore of disk wheel    
15 Tighten collar nut (2) on valve body (3) IMPORTANT Make sure that the correct type of collar nut (2) for steel or light alloy wheels is used.
IMPORTANT When tightening the collar nut (2), press the tire pressure sensor (A69/1, A69/2, A69/3, A69/4) lightly into the drop center and press toward the valve bore of the disk wheel.
 
TORQUE SPECIFICATION MODEL 172
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 207
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 212
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 217
with CODE 475 (Tire pressure monitoring system)
MODEL 218
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 231
with CODE 475 (Tire pressure monitor (Schrader))
*BA40.15-P-1001-01F 
TORQUE SPECIFICATION
MODEL 166
with CODE 475 (Tire pressure monitor (Schrader))
*BA40.15-P-1001-01E 
TORQUE SPECIFICATION
MODEL 117, 156, 176, 205, 242, 246 with CODE 475 (Tire pressure monitoring system)
*BA40.15-P-1001-01J 
TORQUE SPECIFICATION MODEL 190
with CODE 475 (Tire pressure monitoring system)
*BA40.15-P-1001-01H 
16 Mount tire MODEL 190 AR40.10-P-1030RG
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
with CODE Z07 (Top protection)
AR40.10-P-1030LFS
MODEL 117, 156, 176, 205, 242, 246
with CODE 475 (Tire pressure monitoring system)
MODEL 166
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 172, 207, 212, 218, 231
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 217
with CODE 475 (Tire pressure monitoring system)
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
AR40.10-P-1030EW 
17 Screw on valve cap (1) NOTES Only use plastic valve caps (1). Otherwise corrosion damage may occur.  
18 Restart tire pressure monitor When replacing tire pressure sensor (A69/1, A69/2, A69/3, A69/4).  
MODEL 117, 156, 176, 242, 246
with CODE 475 (Tire pressure monitoring system)
AR54.30-P-1001-01RAE
MODEL 190
MODEL 217
with CODE 475 (Tire pressure monitoring system)
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader)))
AR54.30-P-1001-01LC
MODEL 166, 172, 207, 212, 218, 231
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 205
with CODE 475 (Tire pressure monitoring system)
AR54.30-P-1000-02RAU
TIRE PRESSURE AND MONITORING

Number Designation MODEL 166 with CODE 475 (Tire pressure monitor (Schrader))
BA40.15-P-1001-01E Union nut to valve body Nm 8
TIRE PRESSURE AND MONITORING

Number Designation MODEL 172 with Schrader system MODEL 207 with Schrader system
BA40.15-P-1001-01F Collar nut to valve body Nm 8 8
TIRE PRESSURE AND MONITORING

Number Designation MODEL 212 with Schrader system MODEL 217 with Schrader system
BA40.15-P-1001-01F Collar nut to valve body Nm 8 8
TIRE PRESSURE AND MONITORING

Number Designation MODEL 218 with Schrader system MODEL 222 with Schrader system
BA40.15-P-1001-01F Collar nut to valve body Nm 8 8
TIRE PRESSURE AND MONITORING

Number Designation MODEL 231 with Schrader system
BA40.15-P-1001-01F Collar nut to valve body Nm 8
TIRE PRESSURE MONITORING

Number Designation MODEL 190 with CODE 475
BA40.15-P-1001-01H Union nut to valve body Nm 8
TIRE PRESSURE AND MONITORING

Number Designation MODEL 117, 156, 176, 242, 246 MODEL 205
BA40.15-P-1001-01J Union nut to valve body Nm 8 8