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Remove/install crossmember under instrument panel - AR68.10-P-1120CW

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MODEL 204, 207, 212 

MODIFICATION NOTES

23.1.13 Remove media interface control unit Operation steps 2, 19, 38 added  
30.7.14 Lower screw pipe on Quertrager under instrument panel Model 212 except CODE 460/494/805/806 BA46.10-P-1001-03Q
30.7.14 Upper screw pipe on Quertrager under instrument panel Model 212 except CODE 460/494/805/806 BA46.10-P-1002-03Q

Shown on model 204.0 up to 28.2.2011, with code (275) Memory package (driver seat, steering column, mirrors) 

Fig 1: Crossmember Under Instrument Panel Remove/Install Components - Shown On Model 204.0 With Code 275
G09977250Courtesy of MERCEDES-BENZ USA

Model 212 with code (279) Electronic drive selection stage 

Fig 2: Crossmember Under Instrument Panel Remove/Install Components - Shown On Model 212 With Code 279
G09977251Courtesy of MERCEDES-BENZ USA

Shown on model 204.0 up to 28.2.2011 

Fig 3: Crossmember Under Instrument Panel Remove/Install Components - Shown On Model 204.0 Up To 28.2.2011
G09977252Courtesy of MERCEDES-BENZ USA

Shown on model 204.2 as of 1.3.2011 

Fig 4: Crossmember Under Instrument Panel Remove/Install Components - Shown On Model 204.2 As Of 1.3.2011
G09977253Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove dashboard MODEL 204.0/2/3 AR68.10-P-1000CW
MODEL 204.9 AR68.10-P-1000CY
MODEL 207, 212 AR68.10-P-1000EW 
2 Remove media interface control unit MODEL 204, 207, 212
with CODE 518 (Media interface)		  
AR82.60-P-1030CY
3 Completely remove all electrical lines from crossmember (1) IMPORTANT Pay attention to installation position.  
SPECIAL TOOL Clip remover Fig 5
4 Disconnect electrical connector (2) and remove electrical line (3) from air conditioner housing (A32)    
5 Disconnect electrical connectors (16) from additional battery (G1/7) Model 212 with code (279) Electronic drive selection stage  
6 Remove bracket (17) from mount (18) with lines connected Model 212 with code (279) Electronic drive selection stage  
7 Remove center damper mat (4) Model 204
IMPORTANT Pay attention to installation position.		  
8 Fold over left damper mat (5) and lay down into footwell Model 204
IMPORTANT Pay attention to installation position.		  
9 Unclip line bracket (7) on electrical line (6) fro steering column tube (11) Model 204  
10 Unscrew bolt (8) SPECIAL TOOL On model 204.9 the bolt (8) is located on the right of the air duct on the passenger side.  
11 Unscrew nuts (9)    
12 Unscrew bolt (19) from COMAND air duct (20) Model 204.2 as of 1.3.2011  
13 Unscrew bolts (10) and lay steering column tube (11) down into footwell    
14 Unscrew screw/bolt (15) On vehicles with code (527) COMAND APS with single DVD drive (with navigation) or with code (512) COMAND APS including DVD changer  
15 Unscrew screw/bolt (12)    
16 Remove screws/bolts (13)    
17 Remove screws/bolts (14) IMPORTANT Mark position of bolts (14) on crossmember (1).  
18 Remove crossmember (1) on driver side from vehicle with aid of helper NOTES Carefully remove crossmember (1). Otherwise components in the interior compartment and driver door can be damaged.  
19 Transfer detachable parts on crossmember (1) When replacing crossmember (1).  
INSTALLING Install     
20 Position crossmember (1) in vehicle with aid of helper    
21 Position all electrical lines on crossmember (1)    
22 Screw in bolts (12, 13, 14) to stop, do not tighten    
23.1 Align crossmember (1) with markings on bolts (14) MODEL 204, 207, 212
Not when replacing crossmember (1).		  
23.2 Center crossmember (1) between A-pillars MODEL 204, 207, 212
Only when replacing crossmember (1).		  
24 Tighten bolts (14) TORQUE SPECIFICATION Bolt, crossmember to A-pillar *BA68.10-P-1001-02D 
25 Tighten bolts (13) TORQUE SPECIFICATION Bolt, crossmember to firewall below windshield *BA68.10-P-1002-02D 
26 Tighten screw (12) TORQUE SPECIFICATION Screw/bolt, crossmember strut to transmission tunnel *BA68.10-P-1003-02D 
27 Tighten screw (15) On vehicles with code (527) COMAND APS with single DVD drive (with navigation) or with code (512) COMAND APS including DVD changer  
28 Position steering column tube (11) on crossmember (1) and tighten bolts (10) TORQUE SPECIFICATION Lower bolt, steering column tube to crossmember below instrument panel *BA46.10-P-1001-03Q 
Upper bolt, steering column tube to crossmember below instrument panel *BA46.10-P-1002-03Q 
29 Tighten bolt (19) on COMAND air duct (20) Model 204.2 as of 1.3.2011  
30 Tighten nuts (9) IMPORTANT Fasten air conditioner housing (A32) on crossmember (1) without tension.  
31 Tighten screw (8)    
32 Fasten line bracket (7) with electrical line (6) to steering column tube (11) Model 204  
33 Position left damper mat (5) and center damper mat (4) on installation location Model 204  
34 Install bracket (17) on mount (18) with lines connected Model 212 with code (279) Electronic drive selection stage  
35 Connect electrical connectors (16) from additional battery (G1/7) Model 212 with code (279) Electronic drive selection stage  
36 Install electrical line (3) on air conditioner housing (A32) and connect electrical connector (2)    
37 Fasten electrical lines on crossmember (1)    
38 Install Media Interface control unit MODEL 204, 207, 212
with CODE 518 (Media interface)		  
AR82.60-P-1030CY
39 Installing instrument panel MODEL 204.0/2/3 AR68.10-P-1000CW
MODEL 204.9 AR68.10-P-1000CY
MODEL 207, 212 AR68.10-P-1000EW 
STEERING COLUMN TUBE

Number Designation MODEL 204 MODEL 207
BA46.10-P-1001-03Q Lower bolt, steering column tube to crossmember below instrument panel Nm 26 26
STEERING COLUMN TUBE

Number Designation MODEL 212 except CODE 460/494/805/806 MODEL 212 with CODE 460 and 805, MODEL 212 with CODE 460 and 806, MODEL 212 with CODE 494 and 805, MODEL 212 with CODE 494 and 806
BA46.10-P-1001-03Q Lower bolt, steering column tube to crossmember below instrument panel Nm 26 -
STEERING COLUMN TUBE

Number Designation MODEL 204 MODEL 207
BA46.10-P-1002-03Q Upper bolt, steering column tube to crossmember below instrument panel Nm 26 26
STEERING COLUMN TUBE

Number Designation MODEL 212 except CODE 460/494/805/806 MODEL 212 with CODE 460 and 805, MODEL 212 with CODE 460 and 806, MODEL 212 with CODE 494 and 805, MODEL 212 with CODE 494 and 806
BA46.10-P-1002-03Q Upper bolt, steering column tube to crossmember below instrument panel Nm 26 -
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation MODEL 204 MODEL 207
BA68.10-P-1001-02D Bolt, crossmember to A-pillar Nm 25 25
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation MODEL 212
BA68.10-P-1001-02D Bolt, crossmember to A-pillar Nm 25
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation MODEL 204 MODEL 207
BA68.10-P-1002-02D Bolt, crossmember to firewall below windshield Nm 25 25
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation MODEL 212
BA68.10-P-1002-02D Bolt, crossmember to firewall below windshield Nm 25
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation MODEL 204 MODEL 207
BA68.10-P-1003-02D Screw/bolt, crossmember strut to transmission tunnel Nm 40 40
CROSSMEMBER BELOW INSTRUMENT PANEL

Number Designation MODEL 212
BA68.10-P-1003-02D Screw/bolt, crossmember strut to transmission tunnel Nm 40
Fig 5: Identifying Clip Remover (452 589 01 63 00)
G09977254Courtesy of MERCEDES-BENZ USA
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