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Remove/install exhaust gas recirculation valve - AR14.20-P-7662ELS

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ENGINE 276.8 in MODEL 207, 212, 218 with CODE 920 (Direct petrol injection with stratified charging) 

Fig 1: Exhaust Gas Recirculation Valve Remove/Install Components (1 Of 2)
G09975005Courtesy of MERCEDES-BENZ USA
Fig 2: Exhaust Gas Recirculation Valve Remove/Install Components (2 Of 2)
G09975006Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Drain coolant ENGINE 276.8 in MODEL 207 with CODE 920 (Direct petrol injection with stratified charging) AR20.00-P-1142A
NOTES Notes on coolant   AH20.00-N-2080-01A
    ENGINE 276.8 in MODEL 212, 218 with CODE 920 (Direct petrol injection with stratified charging) AR20.00-P-1142EL
2 Remove air filter housing (2) on the left or right   AR09.10-P-1150ELS
3.1 Remove heat shield screw/bolt for ATL on exhaust gas recirculation valve (1) When removing the left exhaust gas recirculation valve (1)  
3.2 Disconnect electrical connection (3) When removing the right exhaust gas recirculation valve (1)  
4 Remove cover (4) over the crash plate of the high-pressure pump When removing the right exhaust gas recirculation valve (1)  
    ENGINE 276.8 in MODEL 207 with CODE 920 (Direct petrol injection with stratified charging) AR07.02-P-1020FH
    ENGINE 276.8 in MODEL 212, 218 with CODE 920 (Direct petrol injection with stratified charging) AR07.02-P-1020EL
5 Disconnect electrical connections (5, 6)    
6 Remove CAT on the left or right ENGINE 276.8 in MODEL 212, 218 with CODE 920 (Direct petrol injection with stratified charging) with CODE M005 (4MATIC) AR49.10-P-7100EL
7 Detach EGR line (7) at exhaust gas recirculation valve (1) INSTALLATION IMPORTANT Replace seal.  
    TORQUE SPECIFICATION Screw/bolt, EGR line to exhaust gas recirculation valve *BA14.20-P-1004-01M 
8 Detach EGR line (8) at EGR line (7) INSTALLATION IMPORTANT Replace seal.  
    TORQUE SPECIFICATION Clamp on EGR line and exhaust gas recirculation valve *BA14.20-P-1002-01M 
9 Detach return flow coolant hose (10) on exhaust gas recirculation valve (1)    
10 Detach coolant feed pipe (11) on exhaust gas recirculation valve (1) INSTALLATION IMPORTANT Replace seal.  
    TORQUE SPECIFICATION Screw/bolt, coolant feed pipe to exhaust gas recirculation valve *BA14.20-P-1010-01M 
11 Remove screw/bolt (12) TORQUE SPECIFICATION Screw/bolt, connection housing to cylinder head *BA14.20-P-1013-01M 
12 Remove exhaust gas recirculation valve (1) upwards    
13 Install in the reverse order    
14 Check engine cooling system for leaktightness ENGINE 276.8 in MODEL 207 with CODE 920 (Direct petrol injection with stratified charging) AR20.00-P-1010ELA
    ENGINE 276.8 in MODEL 212, 218 with CODE 920 (Direct petrol injection with stratified charging) AR20.00-P-1010EL
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
15 Carry out an engine test run, checking the engine for proper operation and leaktightness    
EXHAUST GAS RECIRCULATION

Number Designation ENGINE 276.8
BA14.20-P-1002-01M Clamp on EGR line and exhaust gas recirculation valve Nm 9
EXHAUST GAS RECIRCULATION

Number Designation ENGINE 276.8
BA14.20-P-1004-01M Screw/bolt, EGR line to exhaust gas recirculation valve M6 8.8 Nm 9
M6 10.9 Nm 12
EXHAUST GAS RECIRCULATION

Number Designation ENGINE 276.8
BA14.20-P-1010-01M Screw/bolt, coolant feed pipe to exhaust gas recirculation valve Nm 9
EXHAUST GAS RECIRCULATION

Number Designation ENGINE 276.8
BA14.20-P-1013-01M Screw/bolt, connection housing to cylinder head Nm 14