Remove/install exhaust gas recirculation valve - AR14.20-P-7662CD
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
ENGINE 651 in MODEL 204, 207, 212, 218, 221
| Remove/install | |||
| Risk of death when touching components on vehicles with high-voltage on-board electrical system | Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. | AS54.00-Z-0001-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| 1 | Remove exhaust gas recirculation cooler | AR14.20-P-7665CD | |
| 2 | Remove mixing chamber | AR09.20-P-1320CD | |
| 3 | Remove screws/bolts (3) | ||
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| 4 | Loosen and detach fuel hose (4) on high-pressure pump | ||
| 5 | Remove screw/bolts (5, 6) and lay holder (7) to the side with wiring harness | *BA14.20-P-1014-01K | |
| *BA14.20-P-1015-01K | |||
| 6 | Disconnect electrical connector (8) on exhaust gas recirculation actuator (Y27/9) | ||
| 7 | Detach vacuum hose (9) | ||
| 8 | Remove screw/bolt (10) and exhaust gas recirculation actuator (Y27/9) with bypass flap for exhaust gas recirculation | Replace gaskets. Leaks may occur otherwise. |
|
| *BA14.20-P-1010-01K | |||
| 9 | Install in the reverse order | ||
| Check | |||
| 10 | Inspect cooling system for leaks | MODEL 204, 207 | AR20.00-P-1010CW |
| MODEL 212, 218 | AR20.00-P-1010OMA | ||
| MODEL 221 | AR20.00-P-1010SX | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 11 | Carry out an engine test run and check exhaust recycle plant for leaktightness |
EXHAUST GAS RECIRCULATION
| Number | Designation | ENGINE 651 | |
|---|---|---|---|
| BA14.20-P-1015-01K | Screw/bolt, exhaust gas recirculation valve bracket to cylinder crankcase | Nm | 9 |
EXHAUST GAS RECIRCULATION
| Number | Designation | ENGINE 651 | |
|---|---|---|---|
| BA14.20-P-1014-01K | Screw/bolt, exhaust gas recirculation valve bracket to exhaust gas recirculation valve | Nm | 9 |
EXHAUST GAS RECIRCULATION
| Number | Designation | ENGINE 651 | |
|---|---|---|---|
| BA14.20-P-1010-01K | Screw/bolt, exhaust gas recirculation valve (valve housing) to exhaust gas recirculation line | Nm | 9 |