Remove/install exhaust gas recirculation positioner - AR14.20-P-1020EL
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ENGINES 276 in MODEL 212, 218
Shows model 218
MODIFICATION NOTES
| 21.6.11 | Drain off coolant, pour in and check cooling system for leaktightness, added | Operation step 3, 15 |
| Remove/install | |||
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| 1 | Remove center section (78) of the bulkhead | ||
| 2 | Remove resonance intake manifold with intermediate flange | AR09.20-P-1961EL | |
| 3 | Drain coolant | AR20.00-P-1142EL | |
| Notes on coolant | AH20.00-N-2080-01A | ||
| 4 | Remove crash plate (10) | *BA07.02-P-1003-01C | |
| *BA07.02-P-1004-01C | |||
| 5 | Remove insulation (11) | ||
| 6 | Unclip electrical lines (3) for knock sensors on bracket (2) and disconnect electrical connections (4) | ||
| 7 | Remove locking plate (5) on electrical connections (6) | ||
| 8 | Separate electrical connectors (6) on AGR actuator motor (M16/45) | ||
| 9 | Detach engine wiring harness (8) on bracket (2) | ||
| 10 | Remove clamps (7) for high-pressure line on bracket (2) | *BA07.03-P-1005-01D | |
| *BA07.03-P-1006-01D | |||
| 11 | Remove bracket (2) | *BA01.30-P-1008-01W | |
| 12 | Remove bolts (12) for AGR actuator motors (M16/45) | *BA14.20-P-1001-01M | |
| Fig 4 | |||
| 13 | Remove AGR actuator motors (M16/45) | ||
| 14 | Install in the reverse order | ||
| Checking | |||
| 15 | Inspect cooling system for leaks | AR20.00-P-1010EL | |
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 16 | Carry out an engine test run and check exhaust system in the area of the AGR for leaks |
HIGH-PRESSURE PUMP
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA07.02-P-1003-01C | Bolt, shield to high pressure pump drive housing | Nm | 14 |
| BA07.02-P-1004-01C | Bolt, shield to cylinder head/cylinder head cover | Nm | 9 |
INJECTORS, INJECTION VALVES, LINES
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA07.03-P-1005-01D | Clamp bolt for fuel line | Nm | 9 |
| BA07.03-P-1006-01D | Bolt, additional bracket for high-pressure line to high pressure pump drive housing | Nm | 9 |
CYLINDER HEAD
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA01.30-P-1008-01W | Bolt, adapter to cylinder head | Nm | 20 |
EXHAUST GAS RECIRCULATION
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA14.20-P-1001-01M | Bolt, exhaust gas recirculation valve to cylinder crankcase | Nm | 9 |