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Remove/install exhaust gas recirculation bypass flap - AR14.20-P-7661CD

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ENGINES 642.8 

Fig 1: Exhaust Gas Recirculation Bypass Flap Remove/Install Components - Engines 642.8
G09975002Courtesy of MERCEDES-BENZ USA

Engine 642 in model 221 

Fig 2: Exhaust Gas Recirculation Bypass Flap Remove/Install Components - Engine 642 In Model 221
G09975003Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove engine cover Model 166, 204, 207, 212, 218
Model 164 AR01.10-P-2405GZB
    Model 221 AR01.10-P-2405SXI
    Model 251 AR01.10-P-2405RTB
2 Unclip pipework for Active Roll Stabilization on impact plate (1) Model 166 with code (468) ACTIVE CURVE SYSTEM
IMPORTANT The impact plate (1) is installed in front of the belt drive.
 
3 Remove impact plate (1) If installed.
IMPORTANT To do this remove screw/bolts (2) and take off impact plate (1) upwards.
 
4 Remove fan unit Model 204, 207, 212, 218  
    Model 204, 207 AR20.40-P-5050CW
    Model 212, 218 AR20.40-P-5050EW
5 Disconnect vacuum hose (4)    
6 Unhook EGR cooler bypass flap switchover valve (Y85) from bracket    
7 Remove screw/bolts (5, 6) and take off bypass flap (3) with exhaust gas recirculation pipes (7, 8) INSTALLATION IMPORTANT Replace seals.  
    TORQUE SPECIFICATION Screw/bolt, AGR pipe to changeover flap *BA14.20-P-1007-01G 
    TORQUE SPECIFICATION Screw/bolt, EGR pipe to heat exchanger *BA14.20-P-1012-01G 
8 Install in the reverse order    
EXHAUST GAS RECIRCULATION

Number Designation Engine 642.82/83/85/86/87/886/9
BA14.20-P-1007-01G Screw/bolt, AGR pipe to changeover flap Nm 10
BA14.20-P-1012-01G Screw/bolt, EGR pipe to heat exchanger Nm 10