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Remove/install front rubber mount in rear axle mount - AR35.10-P-0040-02CW

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MODEL 204.### #A up to 937888 

MODEL 204.### #G up to 1/5/14 

MODEL 204.### #L up to 073446 with code 700 (Technology Local Content China) 

MODEL 204.### #L up to 325090 except code 700 (Technology Local Content China) 

MODEL 204.### #R up to 11/28/13 

MODEL 204.### #V up to 005868 

MODEL 207.### #F up to 1/16/14 

MODEL 212.### #A up to 958868 

MODEL 212.### #L up to 041478 

MODEL 212.### #V up to 002862 

MODEL 218.### #A up to 116835 

MODEL 231.### #F up to 1/12/14 

Fig 1: Identifying Extraction And Insertion Tool (204 589 00 43 00)
G10241266Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Securing Belt (001 589 01 63 00)
G10241267Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Hydraulic Hose (Complete) (652 589 00 33 23)
G10241268Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Hand Pump (652 589 00 33 21)
G10241269Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Hollow Cylinder (652 589 00 33 22)
G10241270Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 l A 000 989 03 67
BR00.45-Z-1097-06A Mobil Vacuoline 137 insertion agent, 0.5 l A 000 989 18 60 09
Fig 6: Front Rubber Mount In Rear Axle Mount Remove/Install Components
G10241271Courtesy of MERCEDES-BENZ USA
Fig 7: Elastomer Bearing
G10241272Courtesy of MERCEDES-BENZ USA

Remove 

IMPORTANT Always replace the elastomer bearings (2a, 2b) in pairs. The following tools are required from the SPECIAL TOOL extraction and insertion tool:

  1. Mark installation position of respective elastomer bearing (2a, 2b) (arrow) and transfer to new elastomer bearing.

    IMPORTANT The installation position (direction of travel) is marked on the elastomer bearing (2b).

  2. SPECIAL TOOL Attach thrust piece (07), counterholder (08) (with elastomer bearing (2a)), SPECIAL TOOL counterholder (016) (with elastomer bearing (2b)), spindle (011) andSPECIAL TOOL sleeve (012) with hollow cylinder (015) and SPECIAL TOOL retaining belt (014) to elastomer bearing (2a, 2b).
  3. SPECIAL TOOL Connect hand pump by means of SPECIAL TOOL hydraulic hose (013) on SPECIAL TOOL hollow cylinder (015).
  4. Press elastomer bearing (2a, 2b) out of rear axle carrier (4).

    IMPORTANT The SPECIAL TOOL counterholder (016) (with elastomer bearing (2b)) must be positioned such that the marking "L" or "R" on the relevant side points to the outer side of the vehicle.

    NOTESSPECIAL TOOL Mount hollow cylinder (015) such that pressure piston extends upward.

    Otherwise the thrust arm can be damaged.

    Install 

  5. Make a true vertical marking (arrow) as a guide on the elastomer bearing (2a, 2b).

    IMPORTANT The following tools are required from the SPECIAL TOOL extraction and insertion tool:

    • SPECIAL TOOL thrust piece (09) 204 589 00 43 09 (with elastomer bearing (2a))
    • SPECIAL TOOL thrust piece 231 589 00 43 01 (with elastomer bearing (2b))
    • SPECIAL TOOL counterholder (010) 204 589 00 43 10
    • SPECIAL TOOL spindle (011) 204 589 00 43 11
    • SPECIAL TOOL sleeve (012) 204 589 00 43 12
    • 6.1)  With elastomer bearing (2a) Coat new elastomer bearings (2a) with lubricant.
    • 6.2)  With elastomer bearing (2b) Coat new elastomer bearings (2b) with insertion agent.
  6. SPECIAL TOOL Attach thrust piece (09) (with elastomer bearing (2a)), SPECIAL TOOL thrust piece (with elastomer bearing (2b)), SPECIAL TOOL counterholder (010), SPECIAL TOOL spindle (011) and SPECIAL TOOL sleeve (012) with SPECIAL TOOL hollow cylinder (015) and SPECIAL TOOL retaining belt (014) to elastomer bearing (2a, 2b).
  7. Press elastomer bearing (2a, 2b) into rear axle carrier (4).
    Fig 9: Pressing Elastomer Bearing Into Rear Axle Carrier
    G10241274Courtesy of MERCEDES-BENZ USA