Replace complete wheel well - AR62.20-P-1200CW
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 204, 207, 212, 218
Shown on model 204.0
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-P-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 1 | Prepare all workshop equipment and commercially available tools required for repair | ||
| 2 | Remove all detachable parts in repair area. | ||
| 3 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket |
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| 4 | Equip straightening bench with module members, cross members and straightening tool set. | Passenger car straightening system (Celette) Straightening systems for passenger cars (Car Bench) Straightening systems for passenger cars (Car-O-Liner) |
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| 5 | Lift vehicle with two-post lifting platform | Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
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| 6 | Set vehicle onto straightening bench | ||
| 7 | Fasten vehicle to straightening bench | ||
| 8 | Remove centering panel (5) | Model 212 and 218 only when straightening front wheel well (1). Carbide cutter |
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| 9 | Remove upper front longitudinal member (4) | ||
| Model 204, 207 | AR62.20-P-1286CW | ||
| Model 212, 218 | AR62.20-P-1286EW | ||
| 10 | Remove front wheel well (1) and crossmember (3) | Version without end plate (2) | AR62.20-P-1200-21CWA |
| Version with end plate (2) | AR62.20-P-1200-21CW | ||
Body jig saw Carbide cutter Hot-air gun Round wire brush Wet and dry vacuum cleaner |
Fig 3 | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 11 | Prepare front wheel well (1) and crossmember (3) for installation | Version without end plate (2) | AR62.20-P-1200-19CWA |
| Version with end plate (2) Body jig saw Round wire brush |
AR62.20-P-1200-19CW | ||
| Punching pliers Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| Install | |||
| 12 | Install and weld in front wheel well (1) and crossmember (3) | Version without end plate (2) | AR62.20-P-1200-17CWA |
| Version with end plate (2) Vice grip pliers (standard) Manual temporary fastener, 6.35 mm Hand riveting tool (for blind pop rivets) Multifunction device (spot welding) Inert gas welder |
AR62.20-P-1200-17CW | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Rivet | *BR00.45-Z-1012-13A | ||
| Rivet | *BR00.45-Z-1016-13A | ||
| 13 | Install upper front longitudinal member (4) | ||
| Model 204, 207 | AR62.20-P-1286CW | ||
| Model 212, 218 | AR62.20-P-1286EW | ||
| 14 | Unfasten vehicle from straightening bench | ||
| 15 | Lift vehicle with two-post lifting platform | Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
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| 16 | Remove straightening bench. | ||
| 17 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush |
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| 18 | Clean repair area | Wet and dry vacuum cleaner |
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| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 19 | Prime repair area with primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 20 | Carry out seam sealing after repairs | ||
| Model 204 | AR97.10-P-4000CW | ||
| Model 207 | AR97.10-P-4000EC | ||
| Model 212 | AR97.10-P-4000EW | ||
| Model 218 | AR97.10-P-4000EL | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 21 | Paint repair area adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 22 | Apply additional cavity preservation | ||
| Model 204 | AR97.20-P-1500CW | ||
| Model 207 | AR97.20-P-1500EC | ||
| Model 212.0/1 | AR97.20-P-1500EW | ||
| Model 212.2 | |||
| Model 218.3 | AR97.20-P-1500EL | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun |
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| Cavity preservation | *BR00.45-Z-1003-05A | ||
| 23 | Remove welding protection blankets | ||
| 24 | Install all removed detachable parts |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 12.5 | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet, 6.5 x 14.5 | A 004 990 17 97 |