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Remove/install belt pulley/vibration damper - AR03.30-P-1600CD

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ENGINE 651 in MODEL 166, 172, 204, 207, 212 (except 212.098/298), 218, 221 

Fig 1: Belt Pulley/Vibration Damper Remove/Install Components
G09974146Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of the mechanism when the components are moving. AS00.00-Z-0009-01A
1 Remove cylinder head cover trim    
2 Remove poly-V belt ENGINE 651 in MODEL 204 (except 204.9) AR13.20-P-0001CD
    ENGINE 651 in MODEL 204.9 AR13.20-P-0001OMD
    ENGINE 651 in MODEL 166 AR13.20-P-0001GQA
    ENGINE 651 in MODEL 172, 207, 212 (except 212.098/298), 218, 221 AR13.20-P-0001OMA
3.1 Remove screw/bolts (1) ENGINE 651 in MODEL 166, 172, 204, 207, 212 (except 212.098/298), 218, 221 with CODE B03 (ECO start/stop function)
IMPORTANT Counterhold belt pulley/vibration damper (3) using a suitable tool and loosen screw/bolts (1)
 
    TORQUE SPECIFICATION Bolt, belt pulley to crankshaft *BA03.30-P-1001-01R 
3.2 Remove bolts (1) ENGINE 651 in MODEL 166, 172, 204, 207, 212 (except 212.098/298), 218, 221 without CODE B03 (ECO start/stop function)
IMPORTANTSPECIAL TOOL Place counterholder (2) on the screw/bolts (1) and loosen screw/bolts (1) through the opening in the SPECIAL TOOL counterholder (2).
 
    TORQUE SPECIFICATION Bolt, belt pulley to crankshaft *BA03.30-P-1001-01R 
    SPECIAL TOOL Counterholder Fig 2
4 Pull off belt pulley/vibration damper (3) INSTALLATION IMPORTANT Note the fitting sleeve (4).  
5 Install in the reverse order    
FLYWHEEL, DRIVE PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation ENGINE 651
BA03.30-P-1001-01R Bolt, belt pulley to crankshaft Transversal engine installation (Decoupler) M12X56 Stage 1 Nm 80
Stage 2 ∠° 90
Longitudinal engine installation (torsional-vibration dampers (TASK)) M12X56 Stage 1 Nm 80
Stage 2 ∠° 90
Longitudinal engine installation (Decoupler) M12X129 Stage 1 Nm 80
Stage 2 ∠° 90
Stage 3 ∠° 90
Fig 2: Identifying Counterholder (651 589 00 40 00)
G09974147Courtesy of MERCEDES-BENZ USA