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Test specifications for pistons - BE03.10-P-1000-02B

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ENGINE 601, 603, 604, 605, 606, 611.960/961/962, 612.961/962/963/965/966/967/990, 613.960/961, 628.960/961/962/963, 629, 642 

ENGINE 602 (except 602.98) 

TEST SPECIFICATIONS FOR PISTONS

Number Designation ENGINE 601, 602 (except 602.98), 603 ENGINE 604.910/912
BE03.10-P-1001-02B Piston projection (a) with new crankcase   mm 0, 74...0, 96 0, 735...0, 965
For picture, see - AR03.10-P-7041-01A
BE03.10-P-1002-02B Piston projection (a) with reworked cylinder crankcase   mm 0, 96...1, 16 0, 835...1, 015
For picture, see - AR03.10-P-7041-01A
BE03.10-P-1003-02B Piston ring vertical clearance Groove 1 mm - ≤0, 20
Groove 2 mm - ≤0, 15
Groove 3 mm - ≤0, 10
BE03.10-P-1004-02B Piston ring end gap Groove 1 mm - ≤1, 0
Groove 2 mm - ≤1, 0
Groove 3 mm - ≤1, 0
BE03.10-P-1005-02B Dimensions for piston ring Keystone ring mm - -
Taper-faced ring mm - -
Bevel-edged ring mm - -
BE03.10-P-1006-02B Piston dia. Standard dimension mm - -
Piston group A mm - -
Piston group X mm - -
Piston group B mm - -
BE03.10-P-1007-02B Piston dia. Repair stage 1 mm - -
Piston group +5 mm - -
BE03.10-P-1008-02B Piston dia. Repair stage 2 mm - -
Piston group +10 mm - -
TEST SPECIFICATIONS FOR PISTONS

Number Designation ENGINE 604.915/917 ENGINE 605.91/96
BE03.10-P-1001-02B Piston projection (a) with new crankcase   mm 0, 785...1, 015 0, 785...1, 015
For picture, see AR03.10-P-7041-01A AR03.10-P-7041-01A
BE03.10-P-1002-02B Piston projection (a) with reworked cylinder crankcase   mm 0, 985...1, 215 0, 985...1, 215
For picture, see AR03.10-P-7041-01A AR03.10-P-7041-01A
BE03.10-P-1003-02B Piston ring vertical clearance Groove 1 mm ≤0, 20 ≤0, 20
Groove 2 mm ≤0, 15 ≤0, 15
Groove 3 mm ≤0, 10 ≤0, 10
BE03.10-P-1004-02B Piston ring end gap Groove 1 mm ≤1, 0 ≤1, 0
Groove 2 mm ≤1, 0 ≤1, 0
Groove 3 mm ≤1, 0 ≤1, 0
BE03.10-P-1005-02B Dimensions for piston ring Keystone ring mm - -
Taper-faced ring mm - -
Bevel-edged ring mm - -
BE03.10-P-1006-02B Piston dia. Standard dimension mm - -
Piston group A mm - -
Piston group X mm - -
Piston group B mm - -
BE03.10-P-1007-02B Piston dia. Repair stage 1 mm - -
Piston group +5 mm - -
BE03.10-P-1008-02B Piston dia. Repair stage 2 mm - -
Piston group +10 mm - -
TEST SPECIFICATIONS FOR PISTONS

Number Designation ENGINE 606.91/96 ENGINE 611.960/961
BE03.10-P-1001-02B Piston projection (a) with new crankcase   mm 0, 785...1, 015 0, 38...0, 62
For picture, see AR03.10-P-7041-01A AR03.10-P-7041-01B
BE03.10-P-1002-02B Piston projection (a) with reworked cylinder crankcase   mm 0, 985...1, 215 -
For picture, see AR03.10-P-7041-01A -
BE03.10-P-1003-02B Piston ring vertical clearance Groove 1 mm ≤0, 20 0, 12...0, 16
Groove 2 mm ≤0, 15 0, 05...0, 09
Groove 3 mm ≤0, 10 0, 03...0, 07
BE03.10-P-1004-02B Piston ring end gap Groove 1 mm ≤1, 0 0, 22...0, 42
Groove 2 mm ≤1, 0 0, 20...0, 40
Groove 3 mm ≤1, 0 0, 20...0, 40
BE03.10-P-1005-02B Dimensions for piston ring Keystone ring mm - -
Taper-faced ring mm - -
Bevel-edged ring mm - -
BE03.10-P-1006-02B Piston dia. Standard dimension mm - -
Piston group A mm - -
Piston group X mm - -
Piston group B mm - -
BE03.10-P-1007-02B Piston dia. Repair stage 1 mm - -
Piston group +5 mm - -
BE03.10-P-1008-02B Piston dia. Repair stage 2 mm - -
Piston group +10 mm - -
TEST SPECIFICATIONS FOR PISTONS

Number Designation ENGINE 611.962 ENGINE 612.961/962/963/965/966/990
BE03.10-P-1001-02B Piston projection (a) with new crankcase   mm 0, 38...0, 62 0, 38...0, 62
For picture, see AR03.10-P-7041-01B AR03.10-P-7041-01B
BE03.10-P-1002-02B Piston projection (a) with reworked cylinder crankcase   mm - -
- - -
BE03.10-P-1003-02B Piston ring vertical clearance Groove 1 mm 0, 12...0, 16 0, 12...0, 16
Groove 2 mm 0, 05...0, 09 0, 05...0, 09
Groove 3 mm 0, 03...0, 07 0, 03...0, 07
BE03.10-P-1004-02B Piston ring end gap Groove 1 mm 0, 22...0, 42 0, 22...0, 42
Groove 2 mm 0, 20...0, 40 0, 20...0, 40
Groove 3 mm 0, 20...0, 40 0, 20...0, 40
BE03.10-P-1005-02B Dimensions for piston ring Keystone ring mm - -
Taper-faced ring mm - -
Bevel-edged ring mm - -
BE03.10-P-1006-02B Piston dia. Standard dimension mm - -
Piston group A mm - -
Piston group X mm - -
Piston group B mm - -
BE03.10-P-1007-02B Piston dia. Repair stage 1 mm - -
Piston group +5 mm - -
BE03.10-P-1008-02B Piston dia. Repair stage 2 mm - -
Piston group +10 mm - -
TEST SPECIFICATIONS FOR PISTONS

Number Designation ENGINE 612.967 ENGINE 613.960/961
BE03.10-P-1001-02B Piston projection (a) with new crankcase   mm 0, 38...0, 63 0, 38...0, 62
For picture, see AR03.10-P-7041-01B AR03.10-P-7041-01B
BE03.10-P-1002-02B Piston projection (a) with reworked cylinder crankcase   mm - -
For picture, see - -
BE03.10-P-1003-02B Piston ring vertical clearance Groove 1 mm 0, 12...0, 16 0, 12...0, 16
Groove 2 mm 0, 05...0, 09 0, 05...0, 09
Groove 3 mm 0, 03...0, 07 0, 03...0, 07
BE03.10-P-1004-02B Piston ring end gap Groove 1 mm 0, 22...0, 42 0, 22...0, 42
Groove 2 mm 0, 20...0, 40 0, 20...0, 40
Groove 3 mm 0, 20...0, 40 0, 20...0, 40
BE03.10-P-1005-02B Dimensions for piston ring Keystone ring mm - -
Taper-faced ring mm - -
Bevel-edged ring mm - -
BE03.10-P-1006-02B Piston dia. Standard dimension mm - -
Piston group A mm - -
Piston group X mm - -
Piston group B mm - -
BE03.10-P-1007-02B Piston dia. Repair stage 1 mm - -
Piston group +5 mm - -
BE03.10-P-1008-02B Piston dia. Repair stage 2 mm - -
Piston group +10 mm - -
TEST SPECIFICATIONS FOR PISTONS

Number Designation ENGINE 628.960/961/962/963 ENGINE 629
BE03.10-P-1001-02B Piston projection (a) with new crankcase   mm 0, 45...0, 80 0, 475...0, 765
For picture, see AR03.10-P-7041-01B AR03.10-P-7041-01B
BE03.10-P-1002-02B Piston projection (a) with reworked cylinder crankcase   mm - -
For picture, see - -
BE03.10-P-1003-02B Piston ring vertical clearance Groove 1 mm 0, 12...0, 16 0, 093...0, 147
Groove 2 mm 0, 065...0, 110 0, 065...0, 11
Groove 3 mm 0, 03...0, 07 0, 03...0, 07
BE03.10-P-1004-02B Piston ring end gap Groove 1 mm 0, 40...0, 55 0, 35...0, 5
Groove 2 mm 0, 25...0, 50 0, 5...0, 7
Groove 3 mm 0, 20...0, 40 0, 2...0, 4
BE03.10-P-1005-02B Dimensions for piston ring Keystone ring mm - 86X2, 5X3, 6
Taper-faced ring mm - 86X2X3, 6
Bevel-edged ring mm - 86X2X3, 4
BE03.10-P-1006-02B Piston dia. Standard dimension mm - -
Piston group A mm - -
Piston group X mm - -
Piston group B mm - -
BE03.10-P-1007-02B Piston dia. Repair stage 1 mm - -
Piston group +5 mm - -
BE03.10-P-1008-02B Piston dia. Repair stage 2 mm - -
Piston group +10 mm - -
TEST SPECIFICATIONS FOR PISTONS

Number Designation ENGINE 642
BE03.10-P-1001-02B Piston projection (a) with new crankcase   mm 0, 53...0, 77
- -
BE03.10-P-1002-02B Piston projection (a) with reworked cylinder crankcase   mm -
- -
BE03.10-P-1003-02B Piston ring vertical clearance Groove 1 mm 0, 12...0, 16
Groove 2 mm 0, 065...0, 110
Groove 3 mm 0, 03...0, 07
BE03.10-P-1004-02B Piston ring end gap Groove 1 mm 0, 40...0, 55
Groove 2 mm 0, 25...0, 50
Groove 3 mm 0, 20...0, 40
BE03.10-P-1005-02B Dimensions for piston ring Keystone ring mm -
Taper-faced ring mm -
Bevel-edged ring mm -
BE03.10-P-1006-02B Piston dia. Standard dimension mm X
Piston group A mm 82, 833 - 82, 839
Piston group X mm 82, 838 - 82, 846
Piston group B mm 82, 845 - 82, 851
BE03.10-P-1007-02B Piston dia. Repair stage 1 mm -
Piston group +5 mm 82, 876 - 82, 890
BE03.10-P-1008-02B Piston dia. Repair stage 2 mm -
Piston group +10 mm 82, 926 - 82, 940