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Remove/install chain tensioner - AR05.10-P-7800EW

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ENGINES 272, 273 in MODEL 212 

Fig 1: Chain Tensioner Remove/Install Components (1 Of 2)
G09974293Courtesy of MERCEDES-BENZ USA
Fig 2: Chain Tensioner Remove/Install Components (2 Of 2)
G09974294Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Rotate engine at crankshaft center bolt in direction of engine rotation to a 40° crankshaft angle after ignition TDC SPECIAL TOOL Figure
2 Remove alternator   AR15.40-P-5032EW
3 Remove chain tensioner (1) from timing case cover (2)    
INSTALLING Install     
4 Screw new chain tensioner (1) into timing case cover (2) and tightened to prescribed torque IMPORTANTReplace chain tensioner (1)  . The previously installed chain tensioner (1) must not be reinstalled since, on removal of pressure bolt (1a), it is pressed into the end position and the locking device of the pressure bolt (1a) prevents its return stroke This would overstretch the timing chain on reinstalling.  
    TORQUE SPECIFICATION *BA05.10-P-1008-01B 
5 Remove cap (3)    
6 Turn engine at center bolt on the crankshaft with prescribed torque against direction of engine rotation  (arrow), while counterholding left exhaust camshaft (4) at rear with a suitable tool IMPORTANT This unlocks the chain tensioner (1).  
    TORQUE SPECIFICATION *BA05.10-P-1009-01B 
7 Rotate engine at center bolt for crankshaft in direction of engine rotation  by a 90° crank angle IMPORTANT The thrust pin (1a) for chain tensioner (1) will be pushed out and tensions the timing chain.  
8 Install end cover (3)    
9 Install alternator   AR15.40-P-5032EW
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
10 Carry out an engine test run and check engine for leaks    
TIMING CHAIN, CHAIN TENSIONER

Number Designation Engine 272 Engine 273
BA05.10-P-1008-01B Chain tensioner on timing case M22 1.5 Nm 70 70
BA05.10-P-1009-01B Torque on unlock chain tensioner   Nm 70 70
Fig 3: Identifying Wrench Socket (001 589 65 09 00)
G09974295Courtesy of MERCEDES-BENZ USA