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Check hydraulic valve clearance compensating elements - AR05.00-P-2010CD

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ENGINES 651 in MODELS 166, 172, 204, 207, 212, 218, 221 

Fig 1: Checking Hydraulic Valve Clearance Compensating Elements
G09974213Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Check engine oil level, correct if necessary The engine oil level must lie between "Min" and "Max". Engine damage can occur otherwise.  
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
2 Start engine and bring to operating temperature IMPORTANT Coolant temperature 60 to 80°C.  
3 Remove cylinder head cover   AR01.20-P-5014CD
INSPECT Checking     
4.1 Rotate engine at crankshaft using a counterholder in direction of engine rotation until the cam (3) on the compensation element (2) to be tested is on its base circle Except code (B03) ECO start-stop function
NOTES The engine must not be turned back. The timing chain can skip and cause engine damage otherwise.
 
    SPECIAL TOOL Counterholder Fig 2
4.2 Rotate engine at crankshaft using a suitable tool in direction of engine rotation until the cam (3) on the compensation element (2) to be tested is on its base circle With code (B03) ECO start/stop function
NOTES The engine must not be turned back. The timing chain can skip and cause engine damage otherwise.
 
5 Press down compensation element (2) over cam follower (4) by hand using the appropriate tool (5) IMPORTANT Do not use a steel tool. Press compensation element (2) downwards using normal force of the hand.
IMPORTANT If a number of compensation elements (2) drop, check oil ducts and oil feed bores for the compensation elements (2) for fouling; blow out oil ducts with compressed air in the direction of flow of the oil if necessary.
IMPORTANT If a compensation element (2) drops much more than other compensation elements (2), replace the compensation element (2) in question
See: ↓
 
    Remove/install compensation element (2). AR05.00-P-2011CD 
6 Install in the reverse order    
Fig 2: Identifying Counterholder (651 589 00 40 00)
G09974214Courtesy of MERCEDES-BENZ USA