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Remove/install washer fluid reservoir of windshield washer system - AR82.35-P-6000CW

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MODEL 204.0/2/3, 207, 212 

MODEL 218 

Shown on model 204.0 

Fig 1: Windshield Washer System Remove/Install Components - Shown On Model 204.0
G09977604Courtesy of MERCEDES-BENZ USA

Shown on MODEL 204.0 with ENGINE 272 and with CODE 600 (Headlamp cleaning system) and with CODE 875 (Heated windshield washer system) 

Fig 2: Windshield Washer System Remove/Install Components - Shown On Model 204.0 With Code 600
G09977605Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove expansion rivet (2) and remove cover (3) MODEL 204.0/2/3, 212  
2 Remove screw/bolt (4) and unclip bracket (5) from washer fluid reservoir (1)    
3 Unhook purge switchover valve (Y58/1) from bracket (7) MODEL 204.0/2/3 with ENGINE 156, 271, 272, 274, 276
MODEL 207 with ENGINE 271, 272, 273, 274, 276, 278
MODEL 212 with ENGINE 156, 157, 271, 272, 273, 274, 276, 278
MODEL 218 with ENGINE 157, 274, 276, 278
 
4 Remove bolt (6)    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
5 Lift vehicle on vehicle lift    
6 Remove fender liner front section in left front fender MODEL 204.0/2/3, 207, 212
MODEL 218
 
    MODEL 207, 212, 218 AR88.10-P-1300ELX
7 Unclip washer fluid hose (8) from washer fluid reservoir (1)    
8 Unclip windshield washer system pump (M5/1) and place to one side with lines connected IMPORTANT Collect washer fluid which flows out.  
    SPECIAL TOOL Mounting wedge Figure
9 Detach hose coupling (10) MODEL 204.0/2/3, 207, 212
with CODE 600 (Headlamp cleaning system)
MODEL 218
up to model year 2015
 
10 Disconnect electrical connector (12) and expose wiring harness (13) MODEL 204.0/2/3, 207, 212
with CODE 600 (Headlamp cleaning system)
MODEL 218
up to model year 2015
 
11 Unclip headlamp cleaning system pump (M5/2) and remove MODEL 204.0/2/3, 207, 212
with CODE 600 (Headlamp cleaning system)
MODEL 218
up to model year 2015
 
    SPECIAL TOOL Mounting wedge Figure
12 Remove bolt (11)    
13 Lower washer fluid reservoir (1) INSTALLATION IMPORTANT Insert pin (18) of washer fluid reservoir (1) into bracket (15).  
14 Detach electrical connector (14) from windshield washer system fluid level switch (S42)    
15 Unclip heat exchanger (17) from washer fluid reservoir (1) and guide heat exchanger (17) out of washer fluid reservoir (1) MODEL 204.0/2/3, 207, 212
with CODE 875 (Heated windscreen washer system)
MODEL 218
with CODE 875 (Heated windscreen washer system)
INSTALLATION IMPORTANT Ensure that seal (16) is seated correctly.
 
    SPECIAL TOOL Mounting wedge Figure
16 Take off washer fluid reservoir (1)    
17 Remove windshield washer system fluid level switch (S42) When replacing the washer fluid reservoir (1).  
    SPECIAL TOOL Mounting wedge Figure
18 Install in the reverse order    
19 Fill washer fluid reservoir (1)    
REFER TO MAINTENANCE   MODEL 204.0/2/3 AP82.35-P-8210CW
REFER TO MAINTENANCE   MODEL 207, 212
MODEL 218
AP82.35-P-8210EW
Fig 3: Identifying Mounting Wedge (110 589 03 59 00)
G09977606Courtesy of MERCEDES-BENZ USA