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Remove/install throttle valve actuator - AR07.61-P-1401AMG

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ENGINE 156 

Throttle valve actuator shown on model 211 

Fig 1: Throttle Valve Actuator Remove/Install Components
G09974708NOTESIMPORTANTREMOVINGINSTALLINGINSTALLATION IMPORTANTINSTALLATION IMPORTANTTORQUE SPECIFICATIONINSTALLATION IMPORTANTTORQUE SPECIFICATIONDANGERCourtesy of MERCEDES-BENZ USA
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
IMPORTANT Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition    
2 Remove partition wall between wheel wells ENGINE 156 in MODEL 251 AR62.30-P-2400RT
3 Remove air filter housing ENGINE 156 in MODEL 164, 251 AR09.10-P-1150GZS
ENGINE 156 in MODEL 204, 212 AR09.10-P-1150CMG
ENGINE 156.982 in MODEL 209.377/477
ENGINE 156.983 in MODEL 211.077/277, 219.377
AR09.10-P-1150TMG
ENGINE 156 in MODEL 216, 221 AR09.10-P-1150SMG
ENGINE 156 in MODEL 230 AR09.10-P-1150RMG
4 Remove intake manifold (2) ENGINE 156 in MODEL 164, 251 AR09.20-P-1961GZS
ENGINE 156 in MODEL 204, 212 AR09.20-P-1961CMG
ENGINE 156.982 in MODEL 209.377/477
ENGINE 156.983 in MODEL 211.077/277, 219.377
AR09.20-P-1961TMG
ENGINE 156 in MODEL 216, 221 AR09.20-P-1961SMG
ENGINE 156 in MODEL 230.470 AR09.20-P-1961RMG
5 Push rubber grommet (1) out of collector (3) INSTALLATION IMPORTANT Wet rubber grommet (1) before assembly with lubricant.  
Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
6 Unscrew collector (3) from intake manifold (2) INSTALLATION IMPORTANT Repair damaged seal bead using sealant.  
TORQUE SPECIFICATION Screw/bolt, collector to intake manifold *BA09.20-P-1004-01R 
Loctite 5970 sealant *BR00.45-Z-1013-01A 
7 Modify temperature sensors on collector (3) If the collector (3) is replaced.  
8 Unclip clamping ring (4) and electrical line (5) at throttle valve actuator (M166)    
9 Disconnect electrical connection (6)    
10 Remove screw/bolts (7) at throttle valve actuator (M16/6) and remove throttle valve actuator (M16/6) INSTALLATION IMPORTANT Replace seal.  
TORQUE SPECIFICATION Screw/bolt to throttle valve actuator *BA07.61-P-1001-01F 
11 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Carry out an engine test run, checking the engine for proper operation and leaktightness    
ME-SFI [ME] GASOLINE INJECTION AND IGNITION SYSTEM

Number Designation ENGINE 156
BA07.61-P-1001-01F Screw/bolt to throttle valve actuator Initial installation Nm 9
Follow-up operations Nm 7
INTAKE MANIFOLD

Number Designation ENGINE 156
BA09.20-P-1004-01R Screw/bolt, collector to intake manifold Initial installation Nm 9
Follow-up operations Nm 7
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 l A 000 989 03 67
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20