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Remove/install injection valves (ME-SFI) - AR07.03-P-6520EW

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ENGINES 272, 273 (except 272.983) in MODEL 212 

Shown on injection valve for cylinder 1 

Fig 1: Injection Valves (ME-SFI) Remove/Install Components
G09974617Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
NOTES Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
1 Switch off ignition    
2 Remove air filter housing   AR09.10-P-1150EWS
3 Remove fuel distributor (1)   AR07.03-P-1451EW 
4 Pry out securing clamps (2) of injection valves (Y62/1 up to Y62/6 or Y62/8)    
5 Pull injection valves (Y62/1 to Y62/6 or Y62/8) out of fuel distributor (1) IMPORTANT Intercept escaping fuel with an absorbent rag.  
INSTALLING Install     
6 Replace O-rings (3)    
7 Slide securing clamps (2) onto injection valves (Y62/1 to Y62/6 or Y62/8) IMPORTANT Slide on so that journals (2a) of securing clamps (2) surround formed sections (2b) on the injection valves (Y62/1 to Y62/6 or Y62/8).  
8 Apply lubricating paste to O-rings (3) Lubricant paste *BR00.45-Z-1002-06A 
9 Slide injection valves (Y62/1 to Y62/6 or Y62/8) into fuel distributor (1) in the correct position IMPORTANT The shapes of securing clamps (2) and connection fittings (1a) determine the installation position of the injection valves (Y62/1 to Y62/6 or Y62/8).
The safety clips (2) must latch in audibly.
 
10 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
11 Carry out an engine test run and check fuel system for leaks    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 A 000 989 01 60