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Remove/install fuel distributor with injection valves (ME-SFI) - AR07.03-P-1451EW

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ENGINE 272, 273 (except 272.983) in MODEL 212 

Fig 1: Fuel Distributor With Injection Valves Remove/Install Components
G09974613Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
NOTES Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
1 Switch off ignition    
2 Remove air filter housing   AR09.10-P-1150EWS
3 Disconnect electrical connectors (1a, 1b)    
4 Remove jack for electrical connector (1b) on fuel distributor (2)    
5 Disconnect right connector (R) at ME-SFI [ME] control unit (N3/10)    
6 Pull ME-SFI [ME] control unit (N3/10) out of control unit brackets (3a, 3b) and place to one side IMPORTANT Do not detach left connector (L) on ME-SFI [ME] control unit.  
7 Remove right control unit bracket (3a) TORQUE SPECIFICATION *BA07.08-P-1002-01A 
8 Detach supply ducts (4a, 4b, 4c) from cylinder head cover, resonance intake manifold and rear right engine suspension lug TORQUE SPECIFICATION *BA15.18-P-1001-01B 
    TORQUE SPECIFICATION *BA15.18-P-1002-01B 
    TORQUE SPECIFICATION *BA15.18-P-1003-01B 
9 Detach rear left engine lifting eye (5) from cylinder head TORQUE SPECIFICATION *BA01.30-P-1005-01O 
10 Disconnect hoses (6a, 6b) from crankcase ventilation system    
11 Disconnect electrical connectors at injection valves    
12 Reduce fuel pressure via service valve (2a)   AR07.03-P-1460-01VA 
    TORQUE SPECIFICATION Engine 272 *BA07.03-P-1004-01B 
    SPECIAL TOOL Figure
13 Disconnect fuel line (7) from fuel distributor (2) IMPORTANT Seal connections immediately with stop plugs.  
    TORQUE SPECIFICATION *BA07.03-P-1001-01B 
    SPECIAL TOOL Figure
14 Remove bolts (2b) and take off fuel distributor (2) with injection valves INSTALLATION IMPORTANT Replace O-rings of injection valves.
Apply lubricant paste O-rings.
 
    TORQUE SPECIFICATION *BA07.03-P-1002-01B 
    Lubricant paste *BR00.45-Z-1002-06A 
15 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
16 Carry out an engine test run and check fuel system for leaks    
CONTROL UNIT

Number Designation Engine 272 Engine 273
BA07.08-P-1002-01A Bolt, control unit bracket to resonance intake manifold Nm 8 8
ENGINE WIRING HARNESS

Number Designation Engine 272 Engine 273
BA15.18-P-1001-01B Bolt, feed duct to resonance intake manifold Nm 8 8
BA15.18-P-1002-01B Bolt, feed duct to cylinder head cover Nm 8 8
BA15.18-P-1003-01B Bolt, feed duct to engine lifting eye Nm 8 8
CYLINDER HEAD

Number Designation Engine 272 Engine 273
BA01.30-P-1005-01O Bolt, lifting eye to cylinder head M8 Nm 20 20
INJECTORS, INJECTION VALVES, LINES

Number Designation Engine 272 Engine 273
BA07.03-P-1001-01B Union nut, fuel line to fuel distributor Nm 20 20
BA07.03-P-1002-01B Bolt, fuel distributor to resonance intake manifold Nm 9 9
BA07.03-P-1004-01B Protective cap on service valve Plastic Nm 2 -
Metal Nm 15 -
Fig 2: Identifying Set Of Stop Plugs (129 589 00 91 00)
G09974614Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Pressure Hose (119 589 04 63 00)
G09974615Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 A 000 989 01 60