LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Mixture Formation - 212 Chassis - 05 Of 10) >> Testing & Repair >> Remove/install fuel distributor with injection valves (ME-SFI) >> Remove/install fuel distributor with injection valves (ME-SFI) - AR07.03-P-1451CMG

Remove/install fuel distributor with injection valves (ME-SFI) - AR07.03-P-1451CMG

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 156 in MODEL 204, 212 

Fig 1: Fuel Distributor With Injection Valves Remove/Install Components
G09974611Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury  to eyes and skin caused by contact with fuel No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
1 Remove air filter housing   AR09.10-P-1150CMG
2 Unscrew cap (9) from service valve    
3 Reduce fuel pressure with pressure hose via the service valve IMPORTANT Collect fuel in a suitable container. AR07.03-P-1460-01TMG 
    SPECIAL TOOL Figure
4 Detach fuel line from fuel distributor (1) Collect fuel in a suitable container.  
    TORQUE SPECIFICATION *BA07.03-P-1001-01C 
5 Disconnect electrical connectors at injection valves (Y62)    
6 Detach electrical connectors on fuel distributor (1)    
7 Remove bolts (8) on fuel distributor (1) TORQUE SPECIFICATION *BA07.03-P-1002-01C 
8 Lift fuel distributor (1) and injection valves (Y62) from intake manifold (22) INSTALLATION IMPORTANT Check seal rings (12) for damage and replace if necessary.
INSTALLATION IMPORTANT Moisten seal rings (12) with lubricant paste before inserting injection valves (Y62).
 
    Lubricant paste *BR00.45-Z-1002-06A 
INSPECT Checking     
9 Check injection valves (Y62) with STAR DIAGNOSIS If necessary: ↓  
    Replace injection valves (Y62). AR07.03-P-6520CMG 
10 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
11 Carry out engine test run and check fuel system for leaks    
INJECTORS, INJECTION VALVES, LINES

Number Designation ENGINE 156
BA07.03-P-1001-01C Union nut, fuel line to fuel distributor Nm 20
BA07.03-P-1002-01C Bolt, fuel distributor to resonance intake manifold Nm 9
Fig 2: Identifying Pressure Hose (119 589 04 63 00)
G09974612Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 A 000 989 01 60