Remove/install sealing for crank window on front door - AR72.10-P-1905CY
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MODEL 166 except CODE (Z04) Light armoring except CODE (Z05)
MODEL 204.9
MODEL 212 except CODE (Z04) Light armoring
Illustrated on model 204
| Removing | |||
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| 1 | Completely open crank window (3) | ||
| 2 | Remove outer sealing strip (2) | ||
| 3 | Remove outside mirror | Model 166.8 | |
| Model 166.0 | AR88.70-P-9000GZ | ||
| Model 212 | AR88.70-P-9000CW | ||
| 4 | Remove clip (4) | Model 204 | |
| 5 | Carefully pry out trim strip (1a) on window guide seal (1) | Model 166.8 | |
| Figure | |||
| 6 | Pull section (B) of window guide seal (1) out of window frame in area of cover (7) until bolts (9) are accessible | ||
| 7 | Remove bolts (9) and take off cover (7) upward from window frame | ||
| 8 | Lift window guide seal (1) out of groove in window frame in the flocked upper section (C) with assembly wedge (5) as shown | Figure | |
| 9 | Lift upper section (C) on window guide seal (1) out of window frame with assembly wedge (5) | ||
| Figure | |||
| 10 | Pull front section (A) of window guide seal (1) upward out of front door (8) and remove window guide seal (1) | ||
| Install | |||
| 11 | Move crank window (3) up to position shown (arrow D) | ||
| 12 | Apply coat of soap solution to front section (A) located below beltline after installation | ||
| 13 | Slide front section (A) along front edge of crank window (3) downward | ||
| 14 | Loosely position upper section (C) on window frame | ||
| 15 | Apply coat of soap solution to front section (B) located below beltline after installation | ||
| 16 | Position window guide seal (1) in rear upper corner of window frame | ||
| 17 | Apply antifriction agent to rear of cover (7) and slide cover (7) onto window frame from top | Antifriction agent | *BR00.45-Z-1010-06A |
| 18 | Tighten bolts (9) | ||
| 19 | Slide rear section (B) along rear edge of crank window (3) downward | ||
| 20 | Insert remaining rear section (B) into cover with aid of lubricant (7) | ||
| Antifriction agent | *BR00.45-Z-1010-06A | ||
| 21 | Apply lubricant in upper section (C), align window guide seal (1) and clip upper section (C) to window frame starting on inside | ||
| Antifriction agent | *BR00.45-Z-1010-06A | ||
| 22 | Insert remaining front section (A) into window frame with aid of lubricant | Antifriction agent | *BR00.45-Z-1010-06A |
| 23 | Check whether window guide seal (1) is seated correctly in window frame, if applicable, correct with assembly wedge (5) | Figure | |
| 24 | Position window guide seal (1) below door frame seal (arrow F) | ||
| 25 | Insert trim strip (1a) into window guide rail (1) | Model 166.8 | |
| 26 | Install new clip (4) on window guide seal (1) | Model 204 | |
| 27 | Install outside mirror | Model 166.8 | |
| Model 166.0 | AR88.70-P-9000GZ | ||
| Model 212 | AR88.70-P-9000CW | ||
| 28 | Install outer sealing strip (2) | ||
| 29 | Completely close crank window (3); ensure that crank window (3) runs correctly into window guides of window guide seal (1) |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1010-06A | Lubricant, rubber assembly 1 l | A 000 989 03 67 |