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Remove/install front door lock - AR72.10-P-4011CW

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MODEL 204 

MODEL 212 except CODE (Z04) Light armoring 

Shown without code (889) Keyless Go 

Fig 1: Front Door Lock Remove/Install Components - Shown Without Code 889
G09977362Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Remove door module (2)   AR72.10-P-0900CW 
2 Unclip bearing bracket (3) in direction of arrow (arrow A) from cover (4)    
3 Unhook release rod (6) from left front door lock (A85) or right front door lock (A85/1)    
4 Unhook release cable (7) from bearing bracket (3).    
5 Remove electric wiring harness (5) from bearing bracket (3). IMPORTANT With code (889) Keyless Go, it is necessary to remove an additional electrical wiring harness from the bearing bracket (3).  
6 Unclip cover (4) from left front door lock (A85) or right front door lock (A85/1) in direction of arrow (arrow B)    
7 Drill out rivet (8). Rechargeable drill/screwdriver  
8 Remove electrical wiring harness (5) from left front door lock (A85) or right front door lock (A85/1) IMPORTANT With code (889) Keyless Go, an additional electrical wiring harness must be removed from the left front door lock (A85) or right front door lock (A85/1).  
9 Knock plastic bolts (9) out of bracket (10) with punch in direction of inside of door module. NOTES Support door module (2), otherwise it can bend.  
10 Press left front door lock (A85) or right front door lock (A85/1) off of door module (2) in area of bracket (10) with assembly wedge SPECIAL TOOL Figure
11 Unhook grommet (11) and grommet on inside door opener Bowden cable (12) from door module (2).    
12 Remove left front door lock (A85) or right front door lock (A85/1) from door module (2). Guide inside door opener Bowden cable (12) and locking bar (15) through openings in door module (2).    
INSTALLING Install     
13 Position left front door lock (A85) or right front door lock (A85/1) on door module (2), guide inside door opener Bowden cable (12) and locking bar (15) through door module opening (2) and clip bracket (10) into door module (2) with left front door lock (A85) or right front door lock (A85/1) NOTES Support door module (2), otherwise it can bend.  
14 Press plastic bolts (9) into bracket (10) in direction of left front door lock (A85) or right front door lock (A85/1) with suitable punch NOTES Support door module (2), otherwise it can bend.  
15 Install grommet (11) and grommet on inside door opener Bowden cable (12) in door module (2) with aid of lubricant. Antifriction agent *BR00.45-Z-1010-06A 
16 Install electrical wiring harness (5) on left front door lock (A85) or right front door lock (A85/1) IMPORTANT With code (889) Keyless Go, an additional electrical wiring harness must be installed on the left front door lock (A85) or right front door lock (A85/1).  
17 Insert new rivet (8). Hand riveting tool  
18 Clip cover (4) into left front door lock (A85) or right front door lock (A85/1) IMPORTANT The catch hooks (13) must arrest completely.  
19 Remove electric wiring harness (5) from bearing bracket (3). IMPORTANT With code (889) Keyless Go it is necessary to install an additional electric wiring harness on the bearing bracket (3)..  
20 Hook release cable (7) into bearing bracket (3).    
21 Hook release rod (6) into left front door lock (A85) or right front door lock (A85/1) and clip bearing bracket (3) into cover (4) IMPORTANT The catch hooks (14) must arrest completely.  
22 Install door module (2)   AR72.10-P-0900CW 
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G09977363Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 l A 000 989 03 67