Remove/install door module - AR72.10-P-0900CW

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MODEL 212 except CODE (Z04) Light armoring

MODEL 204

Shown on model 204.0 with code (523) MB Audio 20 radio

Fig 1: Door Module Remove/Install Components - Shown On Model 204.0 With Code 523 (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Door Module Remove/Install Components - Shown On Model 204.0 With Code 523 (2 Of 2)

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

17.11.11	"Safety notice AS91.00-Z-0001-01A" added
17.11.11	"Disconnect ground line from battery" added	Operation step 2

	Remove/install
	Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.	Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.	AS91.00-Z-0001-01A
	Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
	Risk of injury due to hands being crushed when window glass is not secure	Secure window to prevent it from falling down.	AS67.00-Z-0002-01A
1	Loosen left and right crank window (2), completely push upward and secure against falling down with suitable adhesive tape (3).		AR72.10-P-1900CW
2	Disconnect battery ground line	Model 204	AR54.10-P-0003CW
3	Remove mirror triangle paneling (4).
4	Remove damping material (5) from mirror triangle.	On model 204 with code (523) MB Audio 20 radio or with code (510) Audio 20 including CD changer or with code (525) MB Audio 50 APS radio or with code (511) Audio 50 APS including CD changer or with code (527) COMAND APS with single DVD drive (with navigation) or With code (512) COMAND APS with DVD changer
5	Remove electrical line (6) from retaining clip (7).	On vehicles with code (523) MB Audio 20 radio or with code (510) Audio 20 including CD changer or with code (525) MB Audio 50 APS radio or with code (511) Audio 50 APS including CD changer or with code (527) COMAND APS with single DVD drive (with navigation) or With code (512) COMAND APS with DVD changer
6	Remove outside door handle
7	Take off gaskets (8)
8	Loosen bolts (9), push bearing bracket (10) toward front and unhook
9	Disconnect electrical connectors (12) from left front door control unit (N69/1) or right front door control unit (N69/2)	The number of electrical connectors (12) differs depending on the vehicle equipment.
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
10	Remove screws/bolts (14)		*BA72.10-P-1005-01S
11	Cut rivet heads out of rivets (13, arrow).	Fasten door module (1) with rivets (13, arrow) to front door (11).
			Fig 4
		Rechargeable drill/screwdriver Hand riveting tool	Fig 5
12	Loosen door module (1) from front door (11) and remove.	Do not bend door module (1), because bent door module (1) must be replaced.
12	Loosen door module (1) from front door (11) and remove.		Figure
13	Press out any pieces of rivet remaining in the inner door panel.		Fig 6
14	Completely remove rivet residues and drilling chips from front door (11).	Remove all rivet residue. Remaining rivet residues cause corrosion damage on front door (11). Wet/dry vacuum cleaner
15	Install in the reverse order