Remove/install front door - AR72.10-P-0500CW

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MODEL 204, 207, 212, 218

Shown on model 204.0

Fig 1: Front Door Remove/Install Components - Shown On Model 204.0

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

17.11.11	"Safety note AS91.00-Z-0001-01A" added
17.11.11	"Disconnect ground line from battery" added	Operation step 3

	Remove/install
	Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.	Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.	AS91.00-Z-0001-01A
	Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
1	Completely lower crank window in front door (1).
2	Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit	KEYLESS-GO start/stop button only on vehicles with code (889) Keyless-Go.
3	Disconnect battery ground line	Model 204	AR54.10-P-0003CW
3	Disconnect battery ground line	Model 207, 212, 218	AR54.10-P-0003EW
4	Unclip cover (2) from door lining (3)	Assembly wedge	Fig 2
5	Disconnect electrical connectors (4) from left front door control unit (N69/1) or right front door control unit (N69/2)	The number of electrical connectors (4) can vary depending on the equipment.
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
6	Unclip protective hose (5) from front door (1)	Assembly wedge	Fig 2
7	Pull wiring harness (6) out of front door (1)	Observe insulation material around electrical wiring harness (6).
8	Remove caps from bolts (7) and unscrew bolts (7)	Use Loctite thread locking agent. Repair paint damage on bolt heads
		Model 204, 207, 212	*BA72.10-P-1003-01S
		Model 218	*BA72.10-P-1005-01M
		Loctite 243	*BR00.45-Z-1066-01A
9	Remove front door (1) from door hinges (8) with aid of helper and lay down on suitable base	Carefully remove front door (1). Danger of damaging paint on front door (1) and front fender.
10	Remove hinge leaf of upper door hinge (8) on door side. Model 204, model 207, model 212 except code (Z04) Light armoring, when replacing front door (1). Remove hinge leaf of upper door hinge (8) on door side and replace with eccentric hinge leaf.		AR72.10-P-2660CW
11	Perform cavity preservation	When replacing front door (1).
		Model 204	AR97.20-P-1500CW
		Model 207	AR97.20-P-1500EC
		Model 212.0/1	AR97.20-P-1500EW
		Model 218	AR97.20-P-1500EL
12	Install in the reverse order
13	Check adjustment of front door (1), correct if necessary.		AR72.10-P-0550CW
14	Check for proper function and synchronize power window

FRONT DOOR

Number	Designation		Model 204	Model 207	Model 212 without code Z04	Model 212 with code Z04
BA72.10-P-1003-01S	Bolt at door hinge shaft	Nm	34	34	34	34

FRONT DOOR

Number	Designation		Model 218
BA72.10-P-1005-01M	Bolt on door hinge half connection	Nm	34

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1066-01A	Loctite 243	A 613 989 09 71

Fig 2: Identifying Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA