Remove/install fixed window in rear door - AR72.12-P-1970CW
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MODEL 204.0/2/9
MODEL 212.0 except CODE (Z04) Light armoring
MODEL 212.1
MODEL 212.2
Shown on model 204.0
Shown on model 204.2
MODIFICATION NOTES
| 30.11.11 | "Work quality note" added | Operation step 10 |
| Removing | |||
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| 1 | Prepare 1-component adhesive cartridge | AR67.10-P-1000-12SX | |
Cartridge preheater, cartridge gun |
Figure | ||
| Repair kit | *BR00.45-Z-1089-02A | ||
| 2 | Remove door liner from rear door (3) | AR72.12-P-1010CW | |
| 3 | Remove inner window lining (16) | ||
| 4 | Remove window guide seal (2) | AR72.12-P-1911CW | |
| 5 | Remove cover (10) | Model 204.2/9 | |
| 6 | Remove inner sealing rail (4) | ||
| 7 | Remove outer sealing rail (5) | ||
| 8 | Remove window separator bar (6) | ||
| 9 | Fix in place crank window (15) on outer door paneling in window channel with suitable adhesive tape (13) and mask window shaft so that glue residues cannot fall into the window shaft when cutting out the stationary window (1). | ||
| Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows | Always interrupt air supply or power supply before inserting or removing blade. Wear protective gloves and safety glasses. |
AS67.00-Z-0001-01A | |
| 10 | Cut adhesive and remove stationary window (1) | ||
Window removal tool, FEIN FSC 1.6 |
Figure | ||
| Install | |||
| 11 | Cut remaining adhesive off of rear door (3) with suitable scraper and remove loosen glue residues. | ||
| 12 | Clean adhesive areas on rear door (3) and stationary window (1) with cleaner from repair kit and rub dry with dry cloth | ||
| Repair kit | *BR00.45-Z-1089-02A | ||
| 13 | Repair paint damages on rear door (3) not covered by glue bead (9) with primer stick | ||
| 14 | Coat adhesive areas on rear door (3) and stationary window (1) with primer from repair kit | ||
| Repair kit | *BR00.45-Z-1089-02A | ||
| 15 | Apply bead of adhesive (9) to rear door (3) | ||
Cartridge gun |
Figure | ||
| Repair kit | *BR00.45-Z-1089-02A | ||
| 16.1 | Install stationary window (1) on rear door (3) with bottom area and clip in expansion clips (8). | Model 204.0 |
|
| 16.2 | Install stationary window (1) on rear door (3) with bottom area. Then clip in upper expansion clip (11), then lower expansion clip (11). Simultaneously arrest catch hooks (14) | Model 204.2/9 |
|
| 16.3 | Install stationary window (1) on rear door (3) with bottom area and clip in | Model 212 | |
| 17 | Remove adhesive tape (13) | ||
| 18 | Install window separator bar (6) | ||
| 19 | Install outer sealing rail (5) | ||
| 20 | Install inner sealing rails (4) | Antifriction agent | *BR00.45-Z-1010-06A |
| 21 | Install covering (10) | Model 204.2/9 | |
| 22 | Install window guide seal (2) | AR72.12-P-1911CW | |
| 23 | Install inner window lining (16) | ||
| 24 | Install door lining on rear door (3) | AR72.12-P-1010CW |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1089-02A | Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 | A 221 670 21 01 |
| BR00.45-Z-1010-06A | Lubricant, rubber assembly 1 l | A 000 989 03 67 |