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Remove/install expansion reservoir - AR46.25-P-1000EWO

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MODEL 212 with ENGINE 642 

Fig 1: Expansion Reservoir Remove/Install Components
G09976737Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning  caused by swallowing hydraulic fluid Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.   AS00.00-Z-0013-01A
1 Open engine hood and raise to vertical position   AR88.40-P-1000EW
2 Remove left engine intake air duct and engine cover IMPORTANT Pull off engine cover upwards.
INSTALLATION IMPORTANT Ignition switched off.
INSTALLATION IMPORTANT Only install engine cover after engine test run.
 
3 Suction off oil from expansion reservoir (1) SPECIAL TOOL Figure
4 Detach return line (2) from expansion reservoir (1) IMPORTANT Seal return line (2) and opening on expansion reservoir (1).
INSTALLATION IMPORTANT Replace hose clamp.
 
SPECIAL TOOL Figure
5 Detach electrical line (3) from expansion reservoir (1) INSTALLATION IMPORTANT Check clip (4), replace if necessary.  
Remove bolts (5) TORQUE SPECIFICATION *BA46.30-P-1003-01T 
7 Detach line (6) from expansion reservoir (1) TORQUE SPECIFICATION Seal line (6) and opening on expansion reservoir (1).  
SPECIAL TOOL Figure
8 Remove expansion reservoir (1)    
9 Install in the reverse order    
10 Fill power steering pump and bleed   AR46.30-P-0010EW 
INSPECT Checking     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
11 Test run engine and check steering system for leaks
POWER STEERING PUMP

Number Designation Model 212
BA46.30-P-1003-01T Expansion reservoir bolt Nm 9
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G09976738Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Stop Plugs (129 589 00 91 00)
G09976739Courtesy of MERCEDES-BENZ USA