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Remove/install expansion reservoir - AR46.25-P-1000CMG

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MODEL 204, 212 with ENGINE 156 

Fig 1: Expansion Reservoir Remove/Install Components
G09976728Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning  caused by swallowing hydraulic fluid Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.   AS00.00-Z-0013-01A
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Remove left engine intake air duct and front engine cover NOTES Do not tilt front engine cover, but lift upwards vertically otherwise the retaining lugs can break off.  
2 Pull air hose (3) off air shutoff valves (4l, 4r) and put to one side    
3 Suction off oil from expansion reservoir (1) SPECIAL TOOL Figure
4 Unhook air pump switchover valve (Y32) from bracket    
5 Loosen vacuum line (5) from expansion reservoir (1)    
6 Unclip coolant water hose (6) from expansion reservoir (1)    
7 Detach hydraulic lines (7, 8) from expansion reservoir (1) IMPORTANT Seal the lines and openings at the expansion reservoir (1).  
SPECIAL TOOL Figure
8 Remove bolt (2) from expansion reservoir (1) TORQUE SPECIFICATION Model 204 *BA46.30-P-1003-01R 
TORQUE SPECIFICATION Model 212 *BA46.30-P-1003-01T 
9 Lift off expansion reservoir (1)    
10 Install in the reverse order    
11 Fill power steering pump and bleed Model 204 AR46.30-P-0010CW
Model 212 AR46.30-P-0010EW 
INSPECT Checking     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
12 Carry out visual inspection for leaks when engine is running
POWER STEERING PUMP

Number Designation Model 204 without engine 651
BA46.30-P-1003-01R Expansion reservoir bolt Nm 9
POWER STEERING PUMP

Number Designation Model 212
BA46.30-P-1003-01T Expansion reservoir bolt Nm 9
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G09976729Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Stop Plugs (129 589 00 91 00)
G09976730Courtesy of MERCEDES-BENZ USA