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Remove/install low-temperature circuit expansion reservoir - AR09.41-P-0001ELS

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ENGINE 276.8 in MODEL 207, 212, 218 

Fig 1: Low-Temperature Circuit Expansion Reservoir Remove/Install Components
G09974900Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and remove transmitter key    
2 Remove engine cover    
3 Remove right engine air intake duct    
4 Slowly open cap (1) on expansion reservoir (4) and remove it IMPORTANT The coolant temperature should be approx. 40°C.  
5 Suction coolant out of expansion reservoir (4) SPECIAL TOOL Hand pump Fig 3
6 Detach coolant hose (2) from expansion reservoir (4)   AR20.20-P-7441-01RQ
7 Detach coolant hose (3) from expansion reservoir (4) SPECIAL TOOL Hose clamp pliers Fig 2
8 Remove expansion reservoir (4) upwards    
9 Install in the reverse order    
INSPECT Check     
10 Check coolant level and correct if necessary    
IMPORTANT Notes on coolant level   AH20.00-P-1142-01CW
11 Check engine cooling system for leaktightness ENGINE 276.8 in MODEL 212, 218 AR20.00-P-1010EL
MODEL 207 with ENGINE 276.8 AR20.00-P-1010ELA
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Carry out engine test run and, in doing so, check the engine cooling system for proper operation and leaktightness    
Fig 2: Identifying Hose Clamp Pliers (003 589 03 37 00)
G09974901Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Hand Pump (210 589 00 71 00)
G09974902Courtesy of MERCEDES-BENZ USA