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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 31 (Air Intake, Turbocharging - 212 Chassis - 2 Of 2) >> Testing & Repair >> Remove/install engine charge air channel downstream of charge air cooler >> Remove/install engine charge air channel downstream of charge air cooler - AR09.41-P-8624OGE

Remove/install engine charge air channel downstream of charge air cooler - AR09.41-P-8624OGE

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ENGINES 642 in MODELS 207, 212, 218 

Shown on model 212 

Fig 1: Engine Air Cooler Remove/Install Components - Shown On Model 212
G09974946Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove engine charge air hose downstream of charge air cooler   AR09.41-P-8625SXI 
2 Disconnect electrical connector at charge air temperature sensor    
3 Remove right air filter housing   AR09.10-P-1150SXI
4 Remove bolts (2) for bracket at cylinder head TORQUE SPECIFICATION *BA09.41-P-1006-01J 
5 Remove bolts (3) on engine charge air duct downstream of charge air cooler (1) TORQUE SPECIFICATION *BA09.41-P-1005-01J 
6 Remove bolts (4) on engine charge air duct downstream of charge air cooler (1) TORQUE SPECIFICATION *BA09.41-P-1005-01J 
7 Remove engine charge air channel downstream of charge air cooler (1) INSTALLATION IMPORTANT Install new gasket  
8 Install in the reverse order    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 642
BA09.41-P-1005-01J Engine charge air duct downstream of charge air cooler to throttle valve actuator Nm 9
BA09.41-P-1006-01J Bracket, throttle valve actuator to cylinder head Nm 9