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Remove/install charge air hose downstream of the charge air cooler - AR09.41-P-8625SXI

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ENGINE 642 in MODEL 207, 212, 218, 221 

Shown on engine 642.910 

Fig 1: Charge Air Cooler Hose Remove/Install Components - Shown On Engine 642.910
G09974947Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
1 Remove bottom sections of soundproofing Model 221 except code Z07 (Highest protection) AR61.20-P-1105SX
    MODEL 207, 212, 218 AR94.30-P-5300EW
2 Seal off charge air hose downstream of charge air cooler (1) at charge air cooler (2)   AR09.41-P-1311-01AL 
    INSTALLATION IMPORTANT
Thoroughly clean the connections, check for damage and correct seating of the sealing rings and catch springs, replace if necessary. Leaks can occur otherwise.
 
3 Remove engine intake air duct upstream of the RH air filter housing Model 207, 212, 218  
4 Seal off charge air hose downstream of charge air duct (1) downstream of charge air cooler (3)   AR09.41-P-1311-01AL 
    INSTALLATION IMPORTANT
Thoroughly clean the connections, check for damage and correct seating of the sealing rings and catch springs, replace if necessary. Leaks can occur otherwise.
 
5 Install in the reverse order