LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 31 (Air Intake, Turbocharging - 212 Chassis - 2 Of 2) >> Testing & Repair >> Remove/install engine charge air channel downstream of charge air cooler >> Remove/install engine charge air channel downstream of charge air cooler - AR09.41-P-8624CD

Remove/install engine charge air channel downstream of charge air cooler - AR09.41-P-8624CD

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 651 in MODEL 166, 172, 204, 207, 212, 218, 221 

Shown on MODEL 166 

Fig 1: Engine Air Cooler Remove/Install Components - Shown On Model 166 (1 Of 2)
G09974944Courtesy of MERCEDES-BENZ USA

Shown on MODEL 166 

Fig 2: Engine Air Cooler Remove/Install Components - Shown On Model 166 (2 Of 2)
G09974945Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove throttle valve actuator (M166)   AR09.41-P-1321CD 
2 Remove bottom sections of soundproofing MODEL 166 AR61.30-P-1001GQ
    MODEL 172.4 AR94.30-P-5300W
    MODEL 204.0/2/3, 207, 212, 218 AR94.30-P-5300EW
    MODEL 204.9 AR61.20-P-1105CY
    Model 221 except code Z07 (Highest protection) AR61.20-P-1105SX
3 Remove charge air hose to charge air duct (6)   AR09.41-P-1311-01AL 
    IMPORTANT To do this open coupling and detach charge air hose to charge air duct (6).
IMPORTANT Small oil quantities in the charge air hose come from the crankcase ventilation and are permissible.
INSTALLATION IMPORTANT Check sealing ring (3) for damage and replace if necessary.
 
4 Remove charge air temperature sensor (B178)   AR09.41-P-2002CD 
    INSTALLATION IMPORTANT B17 The charge air temperature sensor (8) must be replaced if there are defective snap-in brackets.  
5 Remove screw/bolt (5) and lead out charge air duct (6) to the rear IMPORTANT Slight quantities of oil in the charge air duct (6) come from the crankcase ventilation and are permissible.
INSTALLATION IMPORTANT Check hose clamps (3) for damage; replace if necessary.
 
6 Install in the reverse order