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Remove/install shift shaft radial shaft sealing ring - AR27.40-P-0220B

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TRANSMISSION 722.9 Transmission with range selector lever, with detached drive shaft and removed rear engine cross member 

Fig 1: Shift Shaft Radial Shaft Sealing Ring Remove/Install Components
G09975744Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Detach safety clip and pull shift rod out of the range selector lever (2)    
2 Remove heat shield of the left catalytic converter and left bracket of the lower engine compartment paneling    
CLEAN Clean     
3 Clean transmission housing (1) in the area of the range selector lever (2) and the radial shaft sealing ring (20) Assembly cleaner *BR00.45-Z-1028-04A 
4 Remove transmission oil pan   AR27.10-P-7030W 
5 Remove bolt (16a) and detach spring element (16)    
6 Remove clamp screw (82a) and remove range selector lever (2) IMPORTANT Pull out at the side without using tools.
IMPORTANT Check rubber mount (5) of shift rod at range selector lever (2) and replace if necessary.		  
7 Pry out radial shaft sealing ring (20) using a suitable tool NOTES Make sure that the contact surface in the transmission housing (1) is not damaged. Leaks can occur otherwise.  
INSPECT Check     
8 Check range selector lever (2) for galling and damage, replace if necessary    
INSTALLING Install     
9 Drive radial shaft sealing ring (20) all the way into transmission housing (1) using drift (01) SPECIAL TOOL Drift Figure
10 Insert range selector lever (2) and screw in clamp screw (82a) IMPORTANT Pay attention to the correct position of the range selector lever (2) in the detent plate (82).  
TORQUE SPECIFICATION Shift shaft clamp bolt to detent plate *BA27.19-P-1004-01A 
11 Mount spring element (16) and screw in bolt (16a) TORQUE SPECIFICATION Detent plate spring element bolt to electrohydraulic controller unit *BA27.19-P-1005-01A 
12 Install transmission oil pan   AR27.10-P-7030W 
13 Insert shift rod at range selector lever (2) and mount safety clip IMPORTANT Replace safety clip of shift rod at range selector lever (2).  
14 Fill transmission with gear oil   AR27.00-P-0270W 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
15 Perform engine test run; check transmission housing (1) at separation points and at radial shaft sealing ring (20) for leaks and check that transmission is functioning correctly
ELECTROHYDRAULIC CONTROLLER UNIT

Number Designation TRANSMISSION 722.9
BA27.19-P-1004-01A Shift shaft clamp bolt to detent plate Nm 8
ELECTROHYDRAULIC CONTROLLER UNIT

Number Designation TRANSMISSION 722.9
BA27.19-P-1005-01A Detent plate spring element bolt to electrohydraulic controller unit Nm 9
Fig 2: Identifying Drift (722 589 02 15 00)
G09975745Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG
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