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Filling automatic transmission with fluid - AR27.00-P-0270EWN

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TRANSMISSION 725.0 with CODE 805 (Model year 2015) 

Fig 1: Filling Automatic Transmission With Fluid - Transmission 725.0 (1 Of 3)
G09975653Courtesy of MERCEDES-BENZ USA
Fig 2: Filling Automatic Transmission With Fluid - Transmission 725.0 (2 Of 3)
G09975654Courtesy of MERCEDES-BENZ USA
Fig 3: Filling Automatic Transmission With Fluid - Transmission 725.0 (3 Of 3)
G09975655Courtesy of MERCEDES-BENZ USA
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
IMPORTANT Notes on automatic transmission   AH27.19-P-0001-01NKB
REMOVING Remove     
1 Move transmission to position "P"    
2 Raise vehicle with vehicle lift TRANSMISSION 725.0 in MODEL 166, 172, 205, 207, 212, 217, 218, 222
with CODE 805 (Model year 2015)
 
TRANSMISSION 725.0 in MODEL 172
with CODE 805 (Model year 2015)
AR00.60-P-1000V
TRANSMISSION 725.0 in MODEL 166
with CODE 805 (Model year 2015)
AR00.60-P-1000GZ
TRANSMISSION 725.0 in MODEL 205
with CODE 805 (Model year 2015)
IMPORTANT The vehicle must be situated on the lifting platform so that it is level in both the longitudinal and transverse axes.
AR00.60-P-1000LW
3.1 Remove bottom section of soundproofing TRANSMISSION 725.0 in MODEL 172
with CODE 805 (Model year 2015)
DieselTRANSMISSION 725.0 in MODEL 207, 212, 218 with ENGINE 642
with CODE 805 (Model year 2015)
TRANSMISSION 725.0 in MODEL 212, 218 with ENGINE 651
with CODE 805 (Model year 2015)
 
TRANSMISSION 725.0 in MODEL 172
with CODE 805 (Model year 2015) Diesel
AR94.30-P-5300W
TRANSMISSION 725.0 in MODEL 207, 212, 218 with ENGINE 642
with CODE 805 (Model year 2015)
TRANSMISSION 725.0 in MODEL 212, 218 with ENGINE 651
with CODE 805 (Model year 2015)
AR94.30-P-5300EW
3.2 Remove rear lower engine compartment paneling TRANSMISSION 725.0 in MODEL 172
with CODE 805 (Model year 2015)
GasolineTRANSMISSION 725.0 in MODEL 205, 217, 222
with CODE 805 (Model year 2015)
TRANSMISSION 725.0 in MODEL 212, 218 with ENGINE 278
with CODE 805 (Model year 2015)
TRANSMISSION 725.0 in MODEL 218 with ENGINE 276
with CODE 805 (Model year 2015)
 
TRANSMISSION 725.0 in MODEL 172
with CODE 805 (Model year 2015) Gasoline
AR61.20-P-1105W
TRANSMISSION 725.0 in MODEL 212, 218 with ENGINE 278
with CODE 805 (Model year 2015)
TRANSMISSION 725.0 in MODEL 218 with ENGINE 276
with CODE 805 (Model year 2015)
AR61.20-P-1105EW
TRANSMISSION 725.0 in MODEL 217, 222
with CODE 805 (Model year 2015)
AR61.20-P-1105LF
TRANSMISSION 725.0 in MODEL 205
with CODE 805 (Model year 2015)
AR61.20-P-1105LW
3.3 Remove underfloor paneling TRANSMISSION 725.0 in MODEL 166
with CODE 805 (Model year 2015)
 
AR61.30-P-1001GQ
  Fill with transmission oil     
4 Place suitable oil receptacle under quick-release coupling (1) of oil pan    
5 Remove quick-release coupling (1) IMPORTANT Use oil thrower from SPECIAL TOOL assembly tool.  
SPECIAL TOOL Assembly tool Fig 4
6 Mount adapter and connect oil dispenser Oil dispenser for transmission  
SPECIAL TOOL Adapter Figure
7 Pump gear oil into transmission    
REFER TO CAPACITIES & SPECIFICATIONS Automatic transmission fluids (ATF) (specification 236.16) Automatic transmission fluids (ATF, Specification 236.16). See https://bevo.mercedes-benz.com/index.php?language_id=1
IMPORTANT If gear oil is drained off then the drained quantity + approx. 500 ml gear oil must be added. If gear oil was not drained off, approx. 500 ml gear oil must be pumped into the transmission.
8 Disconnect adapter and oil dispenser and screw in quick-release coupling (1) Oil dispenser for transmission  
SPECIAL TOOL Adapter Figure
  Correct transmission oil level     
9 Connect diagnostic system and determine transmission oil temperature    
REFER TO SELF-DIAGNOSTIC SYSTEMS TRANSMISSION 725.0 in MODEL 205, 217, 222
with CODE 805 (Model year 2015)
AD00.00-P-2000-04B
REFER TO SELF-DIAGNOSTIC SYSTEMS TRANSMISSION 725.0 in MODEL 166, 172, 207, 212, 218
with CODE 805 (Model year 2015)
IMPORTANT In Xentry call up the "Adjust oil level" menu item.
IMPORTANT Throughout the entire test, the parking brake must not be released and no other disturbance variables may be generated, that are not required for the work procedure. All these factors would interrupt the measurement and then require a restart.
AD00.00-P-2000-04A
10 Allow gear oil to cool to less than the limit value If the limit value is exceeded
IMPORTANT TRANSMISSION 725.0 in MODEL 166
with CODE 805 (Model year 2015)
Limit value is 55 °C.
IMPORTANT TRANSMISSION 725.0 in MODEL 172, 205, 207, 212, 217, 218, 222
with CODE 805 (Model year 2015)
Limit value is 35 °C.
IMPORTANT The routine can be continued with once the limit value has been dropped below.
 
11 Remove quick-release coupling (1) IMPORTANT Use oil thrower from SPECIAL TOOL assembly tool.  
SPECIAL TOOL Assembly tool Fig 4
12 Mount socket wrench IMPORTANT Wing must be set to position 1 (Pos. 1). Lock socket wrench from SPECIAL TOOL assembly tool to oil pan by applying light upward pressure.  
SPECIAL TOOL Assembly tool Fig 4
13 Start the engine and heat up gear oil IMPORTANT TRANSMISSION 725.0 in MODEL 166 with CODE 805 (Model year 2015)
Heat gear oil to 59 °C.
IMPORTANT TRANSMISSION 725.0 in MODEL 172, 205, 207, 212, 217, 218, 222
with CODE 805 (Model year 2015)
Heat gear oil to 39 °C.
 
14 Set socket wrench to position 3 (Pos. 3) IMPORTANT TRANSMISSION 725.0 in MODEL 166 with CODE 805 (Model year 2015)
The socket wrench from the SPECIAL TOOL assembly tool must be aligned with position 3 (Pos. 3) as soon as the transmission oil temperature reaches 59 °C.
IMPORTANT TRANSMISSION 725.0 in MODEL 172, 205, 207, 212, 217, 218, 222
with CODE 805 (Model year 2015)
The socket wrench from the SPECIAL TOOL assembly tool must be aligned with position 3 (Pos. 3) as soon as the transmission oil temperature reaches 39 °C.
IMPORTANT A thick stream of oil (a) exits.
 
SPECIAL TOOL Assembly tool Fig 4
15 Allow oil to drain off IMPORTANT TRANSMISSION 725.0 in MODEL 166 with CODE 805 (Model year 2015)
Until the oil stream thins out (b) and the transmission oil temperature is 60 °C.
IMPORTANT TRANSMISSION 725.0 in MODEL 172, 205, 207, 212, 217, 218, 222
with CODE 805 (Model year 2015)
Until the oil stream thins out (b) and the transmission oil temperature is 40 °C.
 
16 Align socket wrench with position 1 (Pos. 1) and pull off socket wrench NOTES The socket wrench from SPECIAL TOOL the assembly tool may only be removed when in position 1 (Pos. 1).
Otherwise, when the quick-release coupling (1) is opened again an undefined quantity of gear oil will leak out.
 
SPECIAL TOOL Assembly tool Fig 4
17 Screw in quick-release coupling (1)    
18 Turn off engine    
19 Disconnect diagnostic system    
REFER TO SELF-DIAGNOSTIC SYSTEMS TRANSMISSION 725.0 in MODEL 166, 172, 207, 212, 218
with CODE 805 (Model year 2015)
AD00.00-P-2000-04A
REFER TO SELF-DIAGNOSTIC SYSTEMS TRANSMISSION 725.0 in MODEL 205, 217, 222
with CODE 805 (Model year 2015)
AD00.00-P-2000-04B
INSTALLING Install     
20.1 Install bottom sections of soundproofing TRANSMISSION 725.0 in MODEL 172
with CODE 805 (Model year 2015)
Diesel TRANSMISSION 725.0 in MODEL 207, 212, 218 with ENGINE 642
with CODE 805 (Model year 2015)
TRANSMISSION 725.0 in MODEL 212, 218 with ENGINE 651
with CODE 805 (Model year 2015)
 
TRANSMISSION 725.0 in MODEL 207, 212, 218 with ENGINE 642
with CODE 805 (Model year 2015)
TRANSMISSION 725.0 in MODEL 212, 218 with ENGINE 651
with CODE 805 (Model year 2015)
AR94.30-P-5300EW
TRANSMISSION 725.0 in MODEL 172
with CODE 805 (Model year 2015) Diesel
AR94.30-P-5300W
20.2 Install rear lower engine compartment paneling TRANSMISSION 725.0 in MODEL 172
with CODE 805 (Model year 2015)
Gasoline TRANSMISSION 725.0 in MODEL 205, 217, 222
with CODE 805 (Model year 2015)
TRANSMISSION 725.0 in MODEL 212, 218 with ENGINE 278
with CODE 805 (Model year 2015)
TRANSMISSION 725.0 in MODEL 218 with ENGINE 276
with CODE 805 (Model year 2015)
 
TRANSMISSION 725.0 in MODEL 212, 218 with ENGINE 278
with CODE 805 (Model year 2015)
TRANSMISSION 725.0 in MODEL 218 with ENGINE 276
with CODE 805 (Model year 2015)
AR61.20-P-1105EW
TRANSMISSION 725.0 in MODEL 217, 222
with CODE 805 (Model year 2015)
AR61.20-P-1105LF
TRANSMISSION 725.0 in MODEL 205
with CODE 805 (Model year 2015)
AR61.20-P-1105LW
TRANSMISSION 725.0 in MODEL 172
with CODE 805 (Model year 2015) Gasoline
AR61.20-P-1105W
20.3 Install underbody paneling TRANSMISSION 725.0 in MODEL 166
with CODE 805 (Model year 2015)
 
AR61.30-P-1001GQ
21 Lower vehicle with lifting platform TRANSMISSION 725.0 in MODEL 166, 172, 205, 207, 212, 217, 218, 222
with CODE 805 (Model year 2015)
 
TRANSMISSION 725.0 in MODEL 205
with CODE 805 (Model year 2015)
AR00.60-P-1000LW
TRANSMISSION 725.0 in MODEL 166
with CODE 805 (Model year 2015)
AR00.60-P-1000GZ
TRANSMISSION 725.0 in MODEL 172
with CODE 805 (Model year 2015)
AR00.60-P-1000V
Fig 4: Identifying Assembly Tool (725 589 02 90 00)
G09975656Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Adapter (725 589 00 90 00)
G09975657Courtesy of MERCEDES-BENZ USA