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Remove/install front cover on right cylinder head - AR01.30-P-5712ELS

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ENGINE 276.8 in MODEL 207, 212, 218 

Fig 1: Front Cover On Right Cylinder Head Remove/Install Components (1 Of 2)
G09973826Courtesy of MERCEDES-BENZ USA
Fig 2: Front Cover On Right Cylinder Head Remove/Install Components (2 Of 2)
G09973827DANGERNOTESREMOVINGREMOVINGINSTALLATION IMPORTANTTORQUE SPECIFICATIONIMPORTANTINSTALLATION IMPORTANTINSTALLATION IMPORTANTCLEANINGNOTESTORQUE SPECIFICATIONINSPECTREFER TO MAINTENANCEDANGERCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
NOTES Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
REMOVINGREMOVING Remove/install     
1 Detach low-temperature circuit expansion reservoir with carrier (3) and place to one side with connected coolant lines   AR09.41-P-0002ELS
2 Disconnect electrical connections (2) at right intake camshaft solenoid (Y49/5) and right exhaust camshaft solenoid (Y49/7)    
3 Remove screw/bolts (1s) INSTALLATION IMPORTANT Replace screw/bolts (1s) with new ones.  
    TORQUE SPECIFICATION Bolt, front cover to cylinder head/cylinder head cover *BA01.30-P-1003-01W 
4 Carefully loosen front cover (1r) on prying lug and pull off to the front    
IMPORTANT Notes on sealant path for front cover to cylinder head xxx   AH01.30-P-1000-02MM
INSTALLATION IMPORTANT Observe notes on sealant path.
INSTALLATION IMPORTANT Apply sealant to front cover (1r).
 
Loctite 5970 sealant *BR00.45-Z-1013-01A 
Application gun Figure
CLEANING Clean     
5 Clean sealing surfaces on cylinder head, on cylinder head cover and on front cover (1r)   AR01.00-P-0050-01A
NOTES Do not use any sharp-edged tools or abrasive paper.
The sealing surfaces can get damaged otherwise.
 
Loctite 7200 *BR00.45-Z-1038-04A 
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
6 Detach right intake camshaft solenoid (Y49/5) and right exhaust camshaft solenoid (Y49/7) from front cover (1r) When replacing the front cover (1r)    
TORQUE SPECIFICATION Screw/bolt, camshaft solenoid to front cover on cylinder head *BA05.20-P-1008-02A 
7 Install in the reverse order    
INSPECT Check     
8 Check engine oil level; correct if necessary    
REFER TO MAINTENANCE     AP18.00-P-0101CWZ
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Carry out engine test run while checking engine for proper operation and oil leaks    
CYLINDER HEAD

Number Designation ENGINE 276
BA01.30-P-1003-01W Bolt, front cover to cylinder head/cylinder head cover Nm 5
CAMSHAFT, CAMSHAFT ADJUSTMENT

Number Designation ENGINE 276
BA05.20-P-1008-02A Screw/bolt, camshaft solenoid to front cover on cylinder head Nm 5
Fig 3: Identifying Application Gun (112 589 00 25 00)
G09973828Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10