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Replace valve stem seals - AR05.30-P-3510MCC

ENGINES 132.9 in MODEL 451.3/4 

Fig 1: Identifying Valve Stem Seals Related Components (1 Of 2)
G10978073Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Valve Stem Seals Related Components (2 Of 2)
G10978074Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove cylinder head * Not for USA AR01.30-P-5800MCC
    * For USA only AR01.30-P-5800MCU
2 Cut fuel hose with an inside diameter of 6 mm to a length of about 5 cm    
3 Lay cylinder head on the wooden plate and lay the cut to length fuel hose in the combustion chamber under the valves    
4 Screw in thread extension (1) and counter stay (2) in the area of the respective valves into a threaded hole on the cylinder head SPECIAL TOOL Valve assembly tool case Fig 3
    SPECIAL TOOL Thread extension for retaining fork Fig 6
5 Attach lever handle and depressor (4) to the thrust fork (3) and hook into the counter stay (2) SPECIAL TOOL Valve assembly tool case Fig 3
    SPECIAL TOOL Depressor Fig 5
6 Position depressor (4) in the middle on the upper valve spring retainer (6) and press valve spring (7) together through pressing together the lever handle SPECIAL TOOL Valve assembly tool case Fig 3
    SPECIAL TOOL Depressor Fig 5
7 Remove valve collets (5) using suitable magnets and also remove thrust fork (3) using a depressor (4) and lever handle SPECIAL TOOL Valve assembly tool case Fig 3
    SPECIAL TOOL Depressor Fig 5
8 Remove valve spring retainer (6) and valve spring (7) IMPORTANT Observe installation position of valve spring (7).
The valve spring retainer (8) can remain in the cylinder head.
 
9 Detach valve stem seal (9), using pliers out of the valves repair tool, from the valve guide SPECIAL TOOL Valve assembly tool case Fig 3
INSTALLING Install     
10 Lubricate new valve shaft seal (11) with engine oil    
11 Insert new valve stem seal (11) on the valve stem (10) and press on using drift (12). NOTES The new valve stem seal (11) must not removed again from the valve stem (10). The valve stem seal (11) is damaged during removal and is therefore unusable.
SPECIAL TOOL Drift
Fig 4
12 Insert valve spring (7) and valve spring retainer (6) IMPORTANT Observe installation position of valve spring (7).  
13 Hook thrust fork (3) with depressor (4) and lever handle into the counter stay (2) SPECIAL TOOL Valve assembly tool case Fig 3
    SPECIAL TOOL Depressor Fig 5
14 Position depressor (4) in the middle on the valve spring retainer (6) and press together valve spring (7) through pressing down the lever handle, insert the valve conical pieces (5) on the valve stem (10) in the cutout and then relieve the valve spring retainer (6) IMPORTANT Check for correct seating of the valve conical pieces (5); repeat the operation step if necessary.  
    SPECIAL TOOL Valve assembly tool case Fig 3
    SPECIAL TOOL Depressor Fig 5
15 Remove thrust fork (3) with depressor (4) and lever handle SPECIAL TOOL Valve assembly tool case Fig 3
    SPECIAL TOOL Depressor Fig 5
16 Remove thread extension (1) and counter stays (2) on the cylinder head SPECIAL TOOL Valve assembly tool case Fig 3
    SPECIAL TOOL Thread extension for retaining fork Fig 6
17 Repeat operation steps 3 to 16 until all valve stem seals (9) have been replaced by new valve stem seals (11)    
18 Install cylinder head * Not for USA AR01.30-P-5800MCC
    * For USA only AR01.30-P-5800MCU
Fig 3: Identifying Case For Valve Installation Tools (111 589 25 61 00)
G10978075Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Drift (132 589 00 43 00)
G07246359Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Depressor (272 589 00 61 00)
G07246360Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Thread Extension For Retaining Fork (451 589 01 16 00)
G07246362Courtesy of MERCEDES-BENZ USA