LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine - 451 Chassis >> Testing & Repair >> Inspect cylinders with a light probe - AR01.00-P-0200MCU

Inspect cylinders with a light probe - AR01.00-P-0200MCU

ENGINE 132.910 in MODEL 451.3/4 

Fig 1: Identifying Expansion Rivet, Cover, Center Bolt And Crankshaft Belt Pulley
G10977980Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Spark Plugs
G10977981Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Lift vehicle using the vehicle lift until the rear wheels can be turned freely    
2 Remove expansion rivet (1) and cover (2)    
3 Remove spark plugs (R4)    
REFER TO MAINTENANCE     AP15.10-P-1580MCC
4 Lead a suitable hose through the spark plug threaded hole in the respective cylinder and turn engine at the center bolt (3) of the crankshaft belt pulley (4) in the direction of engine rotation until the piston stands at the bottom dead center of the cylinder to be checked IMPORTANT The hose must lie on the piston. In this way one can establish whether the BDC is reached.  
INSPECT Check     
5 Check cylinder barrel, piston crown and valves with endoscope    
IMPORTANT Notes for evaluation of a cylinder barrel   AH01.40-P-0001-03SM
REFER TO SPECIAL TOOLS 000 588 01 21 00 Endoscope   WS01.00-P-0097B 
    IMPORTANT In the case of visible cylinder wear the cylinder barrel is roughened and the honing marks are no longer visible.
The cylinder head must be removed in cases of doubt.
↓Remove/install cylinder head
AR01.30-P-5800MCU 
6 Check other cylinders in the same way    
7 Install in the reverse order