LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 451 Chassis >> Testing & Repair >> Remove/install electric motor cooling coolant pump >> Remove/install electric motor cooling coolant pump - AR20.10-P-1276MEV

Remove/install electric motor cooling coolant pump - AR20.10-P-1276MEV

ENGINE 780.009 in MODEL 451.391/491 

Fig 1: Identifying Electric Motor Cooling Coolant Pump Remove/Install Components
G10978196Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
NOTES Notes on coolant   AH20.00-N-2080-01A
NOTES Note on the voltage on-board electrical system   AH54.00-P-0010-01A
IMPORTANT Note on high-voltage battery   AH54.10-P-0006-01MEV
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove vehicle key and mains plug    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
2 Raise vehicle with vehicle lift    
3 Remove interior flap above engine   AR88.40-P-1100-03MCC
4 Drain drive electric motor coolant   AR20.00-P-1143MEV 
5 Release clamp (3) for coolant line (1) and coolant line (1) from the electric drive coolant pump and detach high-voltage charger (M46) SPECIAL TOOL Hose clamp pliers Figure
6 Loosen clamp (4) for the coolant line (2) and detach coolant line (2) from the electric drive coolant pump and high voltage charger (M46) SPECIAL TOOL Hose clamp pliers Figure
7 Disconnect electrical connection (5) from the electric drive coolant pump and high voltage charger (M46)    
8 Remove screw/bolts (6) and electric drive coolant pump and high voltage charger (M46) upwards TORQUE SPECIFICATION Bolt, coolant pump to bracket *BA20.10-P-1005-01N 
9 Install in the reverse order    
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation ENGINE 780.009
BA20.10-P-1005-01N Bolt, coolant pump to bracket Nm 11
Fig 2: Identifying Hose Clamp Pliers (003 589 03 37 00)
G10978010Courtesy of MERCEDES-BENZ USA