LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2012 >> Fortwo Pure >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 451 Chassis >> Testing & Repair >> Tension folding top - AR77.30-P-1102MCO

Tension folding top - AR77.30-P-1102MCO

MODEL 451.4 

MODIFICATION NOTES

31.03.2014 Adjustment procedure on soft top revised Operation step 12  
Fig 1: Identifying Folding Top Related Components
G10978882Courtesy of MERCEDES-BENZ USA

Shown on right side of vehicle 

Fig 2: Identifying Folding Top Related Components - Shown On Right Side Of Vehicle
G10978883Courtesy of MERCEDES-BENZ USA
IMPORTANT Notes on soft tops   AH77.30-P-0001-01MCO
REMOVING Remove     
1 Remove roof cassette rear spoiler   AR77.33-P-2030MCO 
2 Remove seal (2) from rear soft top (4) and fold toward front    
3 Unscrew bolts (6) and fold folding roof (1) toward front    
  Tension folding roof (1)     
4 Loosen left and right bolt (9)    
5 Open folding roof (1) and close again    
6 Fold back folding roof (1) and check tensioning strap (10) for tension IMPORTANT The side edges of the folding roof (1) should be flush with the contour of the side supports (7).  
7 Tension tensioning strap (10) on left and right, align clamping plate (8) and tighten bolt (9) IMPORTANT The side edges of the folding roof (1) should be flush with the contour of the side supports (7).  
8 Open folding roof (1) approx. 10 cm    
9 Align tension cable retaining plates (5) and tighten bolts (6) IMPORTANT Ensure that creases are not present in the folding roof (1).  
INSTALLING Install     
10 Attach double-sided adhesive tape in crosshatched areas of seal (2), remove protective foil and glue seal (2) to rear soft top (4) without creases IMPORTANT Remove loose parts from old adhesive tape. It is not necessary to remove sections of adhesive tape adhering well.
Use double-sided adhesive tape with a width of 19 or 25 cm.
Teroson double-sided adhesive tape, for bonding trim strips and emblems (UV-resistant and weatherproof, black) (width 12 mm), order no.: 107.64 A (width 19 mm), order no.: 107.96 K (width 25 mm), order no.: 117.05 Y
*BR00.45-Z-1075-02A 
11 Install roof cassette rear spoiler IMPORTANT Replace sealing strips (3) before installing rear spoiler cassette spoiler. AR77.33-P-2030MCO 
12 Adjust A-pillar soft top support IMPORTANT Close folding roof (1) with engine running. Otherwise the soft top motor can switch off prematurely due to overvoltage.
IMPORTANT After replacing the folding roof (1), the folding roof (1) requires approx. 72 h to relieve the tension completely. Moistening the folding roof (1) can accelerate this procedure.
AR77.30-P-1010-01MCO
    Insertion depth of mounting frame bow for soft top in front side support bearing *BE77.30-P-1005-02A 
    Insertion depth of soft top to roof peak seal *BE77.30-P-1004-02A 
    Longitudinal misalignment between side support and roof cassette
If the entry position of the folding roof (1) in the A-pillar soft top support or the insertion depth of the folding roof (1) in relation to the roof peak seal is not correct:
*BE77.30-P-1001-02A 
    Adjust soft top AR77.30-P-1010MCO 
SOFT TOP

Number Designation MODEL 451.4
BE77.30-P-1001-02A Longitudinal misalignment between side support and roof cassette mm 1, 5 ± 0, 5
SOFT TOP

Number Designation MODEL 451.4
BE77.30-P-1004-02A Insertion depth of soft top to roof peak seal mm 1, 5 ± 0, 5
SOFT TOP

Number Designation MODEL 451.4
BE77.30-P-1005-02A Insertion depth of mounting frame bow for soft top in front side support bearing mm ≥ 12
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1075-02A Teroson double-sided adhesive tape, for bonding trim strips and emblems (UV-resistant and weatherproof, black) (width 12 mm), order no.: 107.64 A (width 19 mm), order no.: 107.96 K (width 25 mm), order no.: 117.05 Y Henkel Loctite Deutschland GmbH