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Home >> Smart >> 2012 >> Fortwo Passion, 2D Convertible >> Repair and Diagnosis (Single Page) >> Body & Frame >> Mirrors >> Detachable Body Components - 451 Chassis >> Retrofitting & Conversion >> Retrofit BRABUS attachments on longitudinal member panel - AN88.85-P-1000MCC

Retrofit BRABUS attachments on longitudinal member panel - AN88.85-P-1000MCC

MODEL 451.3/4 as of 20.3.12 

Standard longitudinal member panel 

Fig 1: Measuring Attachment Position Of BRABUS Attachments On Longitudinal Member Panel
G10977912Courtesy of MERCEDES-BENZ USA
Fig 2: Locating Adhesive Bead Applying Area On To Brabus Attachments In Crosshatched Area
G10977913Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Emblem And Protective Foil
G10977914Courtesy of MERCEDES-BENZ USA
INSTALLING Install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Raise vehicle with vehicle lift    
2 Clean longitudinal member panel (2) and degrease Silicone remover *BR00.45-Z-1052-04A 
3 Measure attachment position of BRABUS attachments (1) on longitudinal member panel (2) (dimensions a, b, c) and mark with adhesive tape or felt pen    
4 Grind off paint residues at rear of BRABUS attachments (1) in crosshatched area    
5 Clean rear of BRABUS attachments (1) and degrease Silicone remover *BR00.45-Z-1052-04A 
6 Apply primer to BRABUS attachments (1) in crosshatched areas IMPORTANT The primer is included in the parts kit. Observe flash-off time for primer.  
7 Apply Ø 8 mm adhesive bead (4) to BRABUS attachments (1) in crosshatched area Cartridge heater
 
Cartridge gun
 
TS adhesive
*BR00.45-Z-1041-02B 
8 Remove protective foil on adhesive tape (arrows) from BRABUS attachments (1)    
9 Position BRABUS attachment (1) on longitudinal member panel (2) according to markings and press on IMPORTANT Aid of helper required.  
10 Fix BRABUS attachment (1) in place on longitudinal member panel (2) with adhesive strips IMPORTANT The durability is reached after approx. 3 h measured from the time the BRABUS attachment (1) is installed.  
11 Remove protective foil (5) from emblem (3)    
12 Glue Emblem (3) to BRABUS attachment (1) in center IMPORTANT Previously clean bonding area on BRABUS attachment (1) and degrease.
Silicone remover
*BR00.45-Z-1052-04A 
13 After adhesive has dried remove strips of tape attached for arresting BRABUS (1) attachment    
14 Enter retrofitted equipment in Vehicle Documentation (VeDoc) IMPORTANT Attach note "BRABUS attachments retrofitted according to AN88.85-P-1000MCC " to field organization texts .  
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-02B TS adhesive (with isopropanol cleaner) A 451 989 00 71
BR00.45-Z-1052-04A Silicone remover
Order no. 3295
Prosol Lacke + Farben GmbH
PARTS ORDERING NOTES

Part no. Designation Quantity
DG 98 BRABUS top part 1