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Upper Instrument Panel: Removal

  1. TABLE OF BOLT, SCREW AND NUT 

    HINT:

    All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet codes in the table below.

    Fig 1: Bolts Specification Table
    G05391373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable to prevent the airbag working.
  3. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Separate the front door opening trim weatherstrip RH.
  4. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
    1. Separate the front door opening trim weatherstrip LH.
  5. REMOVE FRONT PILLAR GARNISH RH  (See REMOVAL )
  6. REMOVE FRONT PILLAR GARNISH LH  (See REMOVAL )
  7. REMOVE INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY 
    1. Disengage the 4 clips, 3 claws and remove the instrument cluster finish center panel.
      Fig 2: Identifying Instrument Cluster Finish Center Panel Clips And Claws
      G05391374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Remove the 2 < A > screws and remove the instrument panel register.
      Fig 3: Locating Instrument Panel Register Screws
      G05391375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE INSTRUMENT CLUSTER FINISH LOWER PANEL 
    1. Disengage the 2 clips and remove the instrument cluster finish lower panel.
      Fig 4: Identifying Instrument Cluster Finish Lower Panel Clips
      G05391376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY 
    1. Disengage the 6 clips, 10 claws and remove the instrument cluster finish panel.
      Fig 5: Identifying Instrument Cluster Finish Panel Clips And Claws
      G05391377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Remove the 3 < A > screws and remove the instrument panel register.
    Fig 6: Locating Instrument Panel Register Screws
    G05391378Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE COMBINATION METER ASSEMBLY  (See REMOVAL )
  13. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY 
    1. Disengage the claw and disconnect the glove compartment door stopper.
    2. Slightly flex the upper part of the glove compartment door to release the 2 stoppers and open the glove compartment door until it becomes horizontal.
      Fig 7: Locating Glove Compartment Door Stopper Claws
      G05391379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Pull the glove compartment door out horizontally to disengage the 2 hinges and remove the glove compartment door.
      NOTE: Pull the glove compartment door out horizontally, otherwise, installation failure caused by excessive play around the hinge will result.
      Fig 8: Identifying Glove Compartment Door Hinge
      G05391380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY 
    1. Slide the slider and disconnect the airbag connector.
      Fig 9: Locating Airbag Connector
      G05391381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a clip remover, remove the airbag connector.
    3. Remove the < B > bolt and 3 < A > screws.
      Fig 10: Identifying Upper Instrument Panel Sub-Assembly Screws
      G05391382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 2 clips and 4 claws by lifting the rear side of the upper instrument panel up.
      Fig 11: Identifying Upper Instrument Panel Clips And Claws
      G05391383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. While lifting the upper instrument panel, slide it toward the rear of the vehicle. Disengage the 5 claws from the front side of the upper instrument panel and remove the upper instrument panel.
  15. REMOVE DEFROSTER NOZZLE ASSEMBLY 
    1. Remove the 3 < A > screws and remove the defroster nozzle.
      Fig 12: Locating Defroster Nozzle Screws
      G05391384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 2 HEATER TO REGISTER DUCT SUB-ASSEMBLY 
    1. Separate the airbag wire harness.
    2. Remove the 3 < A > screws and remove the heater to register duct
      Fig 13: Locating No. 2 Heater To Register Duct Sub-Assembly Screws
      G05391385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 1 HEATER TO REGISTER DUCT 
    1. Remove the 4 < A > screws and remove the heater to register duct.
      Fig 14: Locating No. 1 Heater To Register Duct Screws
      G05391386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 2 HEATER TO REGISTER DUCT 
    1. Remove the 3 < A > screws and remove the heater to register duct.
      Fig 15: Locating No. 2 Heater To Register Duct Screws
      G05391387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Remove the 3 < A > screws and remove the instrument panel register.
      Fig 16: Locating Instrument Panel Register Screws
      G05391388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE NO. 1 INSTRUMENT PANEL BOX 
    1. Remove the 4 < A > screws and remove the instrument panel box.
      Fig 17: Locating Instrument Panel Box Screws
      G05391389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE NO. 1 INSTRUMENT PANEL CUSHION 
    1. Remove the instrument panel cushion.
      Fig 18: Identifying Instrument Panel Cushion
      G05391390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE NO. 2 INSTRUMENT PANEL CUSHION 
    1. Remove the instrument panel cushion.
      Fig 19: Identifying No. 2 Instrument Panel Cushion
      G05391391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE NO. 3 INSTRUMENT PANEL CUSHION 
    1. Remove the instrument panel cushion.
      Fig 20: Identifying No. 3 Instrument Panel Cushion
      G05391392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE NO. 4 INSTRUMENT PANEL CUSHION 
    1. Remove the instrument panel cushion.
      Fig 21: Identifying No. 4 Instrument Panel Cushion
      G05391393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE FRONT PASSENGER AIR BAG ASSEMBLY 
    1. Remove the 2 screws.
    2. Disengage the 10 hooks and remove the front passenger airbag.
      Fig 22: Locating Front Passenger Airbag Screws
      G05391394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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