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Roof Headlining: Installation

CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See PRECAUTION ).
  1. INSTALL ANTENNA CORD SUB-ASSEMBLY  (See INSTALLATION )
  2. INSTALL ROOF WIRE 
    1. Install the roof wire onto the roof headlining with 7 new pieces of tape.
      MARK MEASUREMENT SPECIFICATION

      Mark Measurement
      a 80 mm (3 15 in)
      b 20 mm (0 787 in)
      NOTE:
      • Apply the tape securely in place.
      • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.
      Fig 1: Identifying Roof Wire With Tapes
      G05403739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL REAR SIDE RAIL SPACER RH 
    1. Install the 2 double-sided tapes.
    2. Align the rear side rail spacer with the markings on the roof headlining and install it onto the roof headlining.
    3. Fig 2: Aligning Rear Side Rail Spacer With Markings On Roof Headlining
      G05403740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR SIDE RAIL SPACER LH 

    HINT:

    Use the same procedure as for the RH side.

  5. INSTALL REAR ROOF SILENCER PAD 
    1. Install the double-sided tape.
    2. Align the rear roof silencer pad with the markings of the roof headlining and install them onto the roof headlining.
      Fig 3: Aligning Rear Roof Silencer Pad With Markings Of Roof Headlining
      G05403741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL ROOF HEADLINING ASSEMBLY 
    1. Pull the roof headlining back into the vehicle through the back door.
      Fig 4: Installing Roof Headlining Assembly
      G05391930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the clip.
      Fig 5: Identifying Clip
      G05403734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 5 clamps.
    4. Connect the roof wire connector.
      Fig 6: Locating Roof Wire Connector
      G05403733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 3 clamps.
    6. Connect the antenna cord connector.
    7. Fig 7: Locating Antenna Cord Connector
      G05403732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL SEAT BELT ANCHOR COVER  (See INSTALLATION )
  8. INSTALL SHOULDER BELT ANCHOR COVER RH  (See INSTALLATION )
  9. INSTALL REAR CENTER SEAT OUTER BELT ASSEMBLY  (See INSTALLATION )
  10. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY  (See INSTALLATION )
  11. INSTALL COMBINATION METER ASSEMBLY  (See REASSEMBLY )
  12. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY  (See REASSEMBLY )
  13. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY  (See INSTALLATION )
  14. INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  15. INSTALL MAP LIGHT ASSEMBLY 
    1. Connect the map light connector.
      Fig 8: Locating Map Light Connector
      G04835492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 4 claws and install the map light.
      Fig 9: Identifying Map Light Claws
      G05391936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL ROOM LIGHT ASSEMBLY 
    1. Engage the 4 claws and install the room light switch base.
    2. Fig 10: Identifying Room Light Switch Base Claws
      G04835543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the roof wire into the claw on the room light.
    4. Engage the 4 claws and install the room light.
      Fig 11: Identifying Room Light Claws
      G04835410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 4 claws and install the 2 room light covers.
      Fig 12: Identifying Room Light Cover Claws
      G05391939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Engage the 4 claws and install the room light lens.
      Fig 13: Identifying Room Light Lens Claws
      G05403751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL VISOR HOLDER RH 
    1. Engage the 2 claws.
    2. Push in the visor holder as shown in the illustration.
    3. Fig 14: Installing Visor Holder RH
      G05391941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL VISOR HOLDER LH 

    HINT:

    Use the same procedure as for the RH side.

  19. INSTALL VISOR ASSEMBLY RH 
    1. Engage the 2 springs and install the visor.
    2. Fig 15: Identifying Visor Springs
      G05403724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the visor shaft into the visor holder.
    4. Engage the 4 claws and install the visor cover.
    5. Fig 16: Identifying Visor Cover Claws
      G05391943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL VISOR ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  21. INSTALL ASSIST GRIP 

    HINT:

    Use the same procedure to install all assist grips.

    1. Engage the 2 springs and install the assist grip.
      Fig 17: Identifying Assist Grip Springs
      G05403722Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 2 claws and install the assist grip covers.
      Fig 18: Identifying Assist Grip Cover Claws
      G04835419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL FRONT PILLAR GARNISH RH 
    1. Remove the protective cover.
      Fig 19: Identifying Protective Cover
      G05391946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new front pillar garnish clip onto the front pillar garnish.
    3. Engage the 2 clips and guide and the claw and install the front pillar garnish.
      Fig 20: Identifying Front Pillar Garnish Clips And Guide And Claw
      G05403758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the protective tape.
    5. Fig 21: Identifying Protective Tape
      G05403718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL FRONT PILLAR GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

  24. INSTALL CENTER PILLAR UPPER GARNISH RH 
    1. Engage the 2 clips and the guide and install the center pillar upper garnish.
    2. Fig 22: Identifying Center Pillar Upper Garnish Clips And Guide
      G05391895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL CENTER PILLAR UPPER GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

  26. INSTALL CENTER PILLAR LOWER GARNISH RH 
    1. Engage the 2 clips and the 4 claws and install the center pillar lower garnish.
    2. Fig 23: Identifying Center Pillar Lower Garnish Clips And Claws
      G05403716Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL CENTER PILLAR LOWER GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

  28. INSTALL FRONT SEAT OUTER BELT ASSEMBLY RH 
    1. Install the through anchor with the bolt.

      Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf) 

      Fig 24: Locating Front Seat Outer Belt Bolt
      G05403715Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  30. INSTALL SEAT BELT ANCHOR COVER CAP 

    HINT:

    Use the same procedure for both sides.

    1. Engage the 3 claws and install the seat belt anchor cover cap.
      Fig 25: Identifying Seat Belt Anchor Cover Cap Claws
      G05403763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH 
    1. Pass the rear seat outer belt through the slit in the roof side inner garnish.
    2. Engage the 5 clips and the 2 claws and install the roof side inner garnish.
    3. Fig 26: Identifying Roof Side Inner Garnish Clips And Claws
      G05403764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the clip.
  32. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  33. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH 
    1. Engage the 4 clips, the 7 claws and the screw and install the deck trim side panel.
      Fig 27: Identifying Deck Trim Side Panel RH Clips, Claws And Screw
      G05403711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH 
    1. Connect the luggage compartment light connector.
    2. Engage the 4 clips, the 7 claws and the screw and install the deck trim side panel.
      Fig 28: Identifying Deck Trim Side Panel LH Clips, Claws And Screw
      G05403712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSTALL REAR SEAT OUTER BELT ASSEMBLY RH 
    1. Install the floor anchor and engage the 2 claws.
    2. Fig 29: Identifying Floor Anchor Claws
      G05403710Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the bolt.

      Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf) 

    4. Install the belt into the rear seat shoulder belt hunger.
  36. INSTALL REAR SEAT OUTER BELT ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  37. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY 

    HINT:

    Use the same procedure for both sides,

    1. Install the luggage hold belt striker with the bolt.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

      Fig 30: Locating Luggage Hold Belt Striker Bolt
      G05403709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL REAR DECK TRIM COVER 
    1. Engage the 2 clips, 4 the claws and install the rear deck trim cover.
      Fig 31: Identifying Rear Deck Trim Cover Clips, Claws And Guides
      G05403708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Align the paint mark on the weatherstrip and the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip.
      Fig 32: Identifying Paint Mark On Rear Door Opening Trim Weatherstrip
      G05403770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Paint mark 

      PAINT MARK AREA AND COLOR REFERENCE

      Area Color
      RH Side Orange
      LH Side Blue
  40. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 

    HINT:

    Use the same procedure as for the RH side.

  41. INSTALL REAR DOOR SCUFF PLATE RH 
    1. Engage the 6 claws and install the rear door scuff plate.
    2. Fig 33: Identifying Rear Door Scuff Plate Claws
      G05403706Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSTALL REAR DOOR SCUFF PLATE LH 

    HINT:

    Use the same procedure as for the RH side.

  43. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Align the paint mark on the weatherstrip and the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip.
      Fig 34: Identifying Paint Mark On Front Door Opening Trim Weatherstrip
      G05403772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Paint mark 

      PAINT MARK AREA AND COLOR REFERENCE

      Area Color
      RH Side Light blue
      LH Side Yellow-green
  44. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 

    HINT:

    Use the same procedure as for the RH side.

  45. INSTALL COWL SIDE TRIM BOARD RH 
    1. Engage the 3 guides and install the cowl side trim board.
    2. Fig 35: Identifying Cowl Side Trim Board Guides
      G05403704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL COWL SIDE TRIM BOARD LH 

    HINT:

    Use the same procedure as for the RH side.

  47. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 
    1. Engage the claw and the 2 guides and install the instrument panel under cover.
    2. Fig 36: Identifying No 1 Instrument Panel Under Cover Claw And Guides
      G05403702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 2 screws.
  48. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 
    1. Engage the 3 claws and the 2 guides and install the instrument panel under cover.
      Fig 37: Identifying No 2 Instrument Panel Under Cover Claws And Guides
      G05403703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSTALL FRONT DOOR SCUFF PLATE RH 
    1. Engage the 8 claws and install the front door scuff plate.
    2. Fig 38: Identifying Front Door Scuff Plate Claws
      G05403706Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. INSTALL FRONT DOOR SCUFF PLATE LH 

    HINT:

    Use the same procedure as for the RH side.

  51. INSTALL REAR SEAT ASSEMBLY RH  (See INSTALLATION )
  52. INSTALL REAR SEAT ASSEMBLY LH  (See INSTALLATION )
  53. INSTALL NO. 1 REAR SEAT LEG COVER RH  (See INSTALLATION )
  54. INSTALL NO. 1 REAR SEAT LEG COVER LH  (See INSTALLATION )
  55. INSTALL NO. 2 REAR SEAT LEG COVER LH  (See INSTALLATION )
  56. INSTALL DECK BOARD ASSEMBLY 
    1. Install the deck board assembly.
    2. Fig 39: Identifying Deck Board Assembly
      G05403700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  58. INSPECT SRS WARNING LIGHT 

    (See DIAGNOSIS SYSTEM )