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Roof Headlining: Installation

CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See PRECAUTION ).
  1. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY  (See INSTALLATION )
  2. INSTALL ROOF WIRE 
    1. Align the 5 slit marks on the roof wire with the marks on the roof headlining, as shown in the illustration.
    2. Align the joiner box for the roof wire with the marks on the roof headlining.
    3. Install the roof wire onto the roof headlining with 10 new pieces of tape.
      NOTE:
      • Apply the tape securely in place.
      • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.
        Fig 1: Identifying Marks On Roof Headlining
        G05391922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT SIDE RAIL SPACER RH 
    1. Install the 2 double-sided tapes.
    2. Align the front side rail spacer with the markings on the roof headlining and install it onto the roof headlining.
  4. INSTALL FRONT SIDE RAIL SPACER LH 

    HINT:

    Use the same procedure as for the RH side

    Fig 2: Aligning Front Side Rail Spacer With Markings On Roof Headlining
    G05391923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL ROOF HEADLINING PAD RH 
    1. Install the 8 double-sided tapes
    2. Align the roof headlining pad with the markings on the roof headlining and install it onto the roof headlining.
      Fig 3: Identifying Roof Headlining Pad RH
      G05391924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL ROOF HEADLINING PAD LH 
    1. Install the 8 double-sided tapes.
    2. Align the roof headlining pad with the markings on the roof headlining and install it onto the roof headlining.
      Fig 4: Identifying Roof Headlining Pad LH
      G05391925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NO. 1 ROOF SILENCER PAD 
    1. Install the 5 double-sided tapes.
    2. Align the 5 No. 1 roof silencer pads with the markings on the roof headlining and install them onto the roof headlining.
      Fig 5: Locating No. 1 Roof Silencer Pads
      G05391926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL NO. 3 ROOF PANEL PAD 
    1. Install the double-sided tape.
    2. Align the No. 3 roof panel pad with the markings on the roof headlining and install it onto the roof headlining.
      Fig 6: Identifying Markings On Roof Headlining
      G05391927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL NO. 4 ROOF PANEL PAD 
    1. Install the double-sided tape.
    2. Align the No. 4 roof panel pad with the markings on the roof headlining and install it onto the roof headlining.
      Fig 7: Locating No. 4 Roof Panel Pad
      G05391928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL NO. 1 ROOF SILENCER 
    1. Install the 2 double-sided tapes.
    2. Align the 2 No. 1 roof silencers with the markings on the roof headlining and install them onto the roof headlining.
      Fig 8: Locating No. 1 Roof Silencer
      G05391929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL ROOF HEADLINING 
    1. Pull the roof headlining back into the vehicle through the back door.
      Fig 9: Pulling Roof Headlining Back Into Vehicle Back Door
      G05391930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 5 clips.
      Fig 10: Identifying Clips
      G05391912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the bracket with the bolt.

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

    4. Connect the 2 connectors.
      Fig 11: Locating Bracket With Bolt
      G05391911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 5 clamps.
    6. Connect the roof wire to the harness clamp.
    7. Connect the roof wire connector.
      Fig 12: Locating Roof Wire Connector Clamps
      G05391910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Engage the 4 clamps
    9. Connect the antenna cord connector.
    Fig 13: Locating Antenna Cord Connector Clamps
    G05391934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY  (See INSTALLATION )
  13. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY  (See INSTALLATION )
  14. INSTALL COMBINATION METER ASSEMBLY  (See INSTALLATION )
  15. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY  (See INSTALLATION )
  16. INSTALL INSTRUMENT CLUSTER FINISH LOWER PANEL  (See INSTALLATION )
  17. INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  18. INSTALL MAP LIGHT ASSEMBLY 
    1. Connect the map light connector.
      Fig 14: Connecting Map Light Connector
      G04835492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 4 claws and install the map light.
      Fig 15: Identifying Map Light Claws
      G05391936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL ROOM LIGHT ASSEMBLY 
    1. Engage the 4 claws and install the room light switch base.
    2. Install the roof wire into the claw on the room light.
      Fig 16: Installing No. 1 Roof Wire Onto Claw Of Room Light
      G04835543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 4 claws and install the room light.
      Fig 17: Installing Room Light
      G04835410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the 4 claws and install the 2 room light covers.
      Fig 18: Identifying Room Light Covers Claws
      G05391939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 4 claws and install the room light lens.
      Fig 19: Identifying Room Light Lens Claws
      G05391940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL VISOR HOLDER 

    HINT:

    Use the same procedure as for the RH side.

    1. Engage the 2 claws.
    2. Push in the visor holder and turn it approximately 45° as shown in the illustration.
      Fig 20: Identifying Visor Holder
      G05391941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL VISOR ASSEMBLY RH 
    1. Engage the 2 clips and install the visor.
    2. Install the visor shaft into the visor holder.
      Fig 21: Locating Visor Shaft Into Visor Holder
      G05391901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 4 claws and install the visor cover.
    Fig 22: Locating Visor Cover And Claws
    G05391943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL VISOR ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  23. INSTALL ASSIST GRIP 

    HINT:

    Use the same procedure to install all assist grips.

    1. Engage the 2 clips and install the assist grip.
      Fig 23: Identifying Assist Grip And Clip
      G05391899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 4 claws and install the 2 assist grip covers.
      Fig 24: Installing Clips And Screw Grommet
      G04835140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL FRONT PILLAR GARNISH RH 
    1. Remove the protective cover.
      Fig 25: Identifying Front Pillar Garnish With Protective Cover
      G05391946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new front pillar garnish clip onto the front pillar garnish.
    3. Engage the 2 guides and 2 clips and install the front pillar garnish.
  25. INSTALL FRONT PILLAR GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 26: Identifying Front Pillar Garnish Clip Onto Front Pillar Garnish
    G05391947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL CENTER PILLAR UPPER GARNISH RH 
    1. Engage the guide and 2 clips and install the center pillar upper garnish.
  27. INSTALL CENTER PILLAR UPPER GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 27: Identifying Center Pillar Upper Garnish And Guides
    G05391895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL CENTER PILLAR LOWER GARNISH RH 
    1. Engage the guide, 3 claws and 2 clips and install the center pillar lower garnish.
  29. INSTALL CENTER PILLAR LOWER GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 28: Identifying Center Pillar Lower Garnish And Guide
    G05391894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL FRONT SEAT OUTER BELT ASSEMBLY RH 
    1. Install the through anchor with the bolt.

      Torque: 41 N*m (420 kgf*cm, 30 ft.*lbf) 

  31. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side

    Fig 29: Identifying Through Anchor Bolt
    G05391893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL SEAT BELT ANCHOR COVER CAP 

    HINT:

    Use the same procedure for both sides, (a) Engage the 3 claws and install the seat belt anchor cover cap.

    Fig 30: Identifying Seat Belt Anchor Cover Cap And Claws
    G05391951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH 
    1. Pass the rear seat outer belt through the slit in the roof side inner garnish.
    2. Engage the 7 clips and install the roof side inner garnish.
    3. Install the clip.
      Fig 31: Identifying Roof Side Inner Garnish Clips
      G05391891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  35. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH 
    1. Engage the 7 claws and 6 clips and install the deck trim side panel.
    2. Install the clip
      Fig 32: Identifying Deck Trim Side Panel Claws
      G05391889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH 
    1. Connect the luggage compartment light connector.
    2. Engage the 7 claws and 6 clips and install the deck trim side panel
    3. Install the clip.
      Fig 33: Identifying Deck Trim Side Panel, Clips And Claws
      G05391890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL REAR SEAT OUTER BELT ASSEMBLY RH 
    1. Install the floor anchor with the bolt.

      Torque: 41 N*m (420 kgf*cm, 30 ft.*lbf) 

    2. Install the belt into the rear seat shoulder belt hanger
      Fig 34: Locating Bolt And Floor Anchor
      G05391888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL REAR SEAT OUTER BELT ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  39. INSTALL REAR SEAT BACK HINGE 

    HINT:

    Use the same procedure for both sides.

    1. Install the rear seat back hinge with the bolt

      Torque: 18 N*m (185 kgf*cm, 13 ft.*lbf) 

      Fig 35: Locating Bolt And Rear Seat Back Hinge
      G05391887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY 

    HINT:

    Use the same procedure for both sides, (a) Install the 2 luggage hold belt strikers with the 2 bolts.

    Fig 36: Identifying Deck Trim Side Panel, Clips And Claws
    G05391957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSTALL REAR DECK TRIM COVER 
    1. Engage the 4 clips, 4 claws and 2 guides and install the rear deck trim cover.
      Fig 37: Identifying Clips, Claws And Guides
      G05391885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Align the paint mark on the weatherstrip and the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip.

      Paint mark

      PAINT MARK SPECIFICATION

      Area Color
      RH Side Sky Blue
      LH Side Gold
    Fig 38: Aligning Paint Mark On Weatherstrip
    G05391959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 

    HINT:

    Use the same procedure as for the RH side.

  44. INSTALL REAR DOOR SCUFF PLATE RH 
    1. Engage the 8 claws and install the rear door scuff plate.
  45. INSTALL REAR DOOR SCUFF PLATE LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 39: Identifying Rear Door Scuff Plate LH And Claws
    G05391883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Align the paint mark on the weatherstrip and the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip.

      Paint mark

      PAINT MARK SPECIFICATION

      Area Color
      RH Side Orange
      LH Side Purple
      Fig 40: Aligning Paint Mark On Weatherstrip
      G05391961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 

    HINT:

    Use the same procedure as for the RH side.

  48. INSTALL COWL SIDE TRIM BOARD RH 
    1. Engage the guide, clip and claw and install the cowl side trim board.
  49. INSTALL COWL SIDE TRIM BOARD LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 41: Identifying Cowl Side Trim Board Clip
    G05391881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. INSTALL FRONT DOOR SCUFF PLATE RH 
    1. Engage the 10 claws and install the front door scuff plate.
  51. INSTALL FRONT DOOR SCUFF PLATE LH 

    HINT:

    Use the same procedure as for the RH side

    Fig 42: Identifying Front Door Scuff Plate LH And Claws
    G05391880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. INSTALL REAR SEATBACK ASSEMBLY RH  (See INSTALLATION )
  53. INSTALL REAR SEATBACK ASSEMBLY LH  (See INSTALLATION )
  54. INSTALL REAR SEAT CUSHION WITH COVER PAD SUB-ASSEMBLY  (See INSTALLATION )
  55. INSTALL DECK FLOOR BOX RH 
    1. Install the deck floor box with the 2 nuts.
      Fig 43: Locating Deck Floor Box Nuts
      G05391878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. INSTALL DECK FLOOR BOX LH 
    1. Install the deck floor box with the 2 nuts.
      Fig 44: Locating Deck Floor Box Nuts
      G05391879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. INSTALL REAR DECK FLOOR BOX 
    1. Install the rear deck floor box.
      Fig 45: Identifying Rear Deck Floor Box
      G05391877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. INSTALL REAR FLOOR CARPET ASSEMBLY 
    1. Set the rear floor carpet and lock the 2 knobs.
  59. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    Fig 46: Identifying Rear Floor Carpet And Knobs
    G05391967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. INSPECT SRS WARNING LIGHT 

    (See DIAGNOSIS SYSTEM )