Roof Headlining ASSY: Replacement

HINT:

• The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
• A bolt without a torque specification is shown in the standard bolt chart (See SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. REMOVE TONNEAU COVER ASSY 
2. REMOVE DECK BOARD SUB-ASSY 
3. REMOVE BACK DOOR SCUFF PLATE 
   1. Using a clip remover, detach the 4 clips and remove the scuff plate.
      Fig 1: Removing Back Door Scuff Plate

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. REMOVE BACK DOOR WEATHERSTRIP 
5. REMOVE SPARE WHEEL COVER ASSY 
6. REMOVE DECK FLOOR BOX LH 
   1. Using a clip remover, remove the 2 clips and box.
7. REMOVE DECK FLOOR BOX RH 
   1. Using a clip remover, remove the 2 clips and box.
8. REMOVE DECK FLOOR BOX REAR 
9. REMOVE DECK BOARD SUB-ASSY 
10. REMOVE DECK BOARD NO. 1 
    1. Using a screwdriver, detach the 2 claws and remove the bolt and rope hook.

       HINT:

       Tape the screwdriver tip before use.

       Fig 2: Removing Rope Hook Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a clip remover, detach the 4 clips and remove the deck board.
       Fig 3: Removing Deck Board

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE REAR FLOOR BOARD NO. 1 
    1. Using a clip remover, detach the clip and remove the board.
       Fig 4: Removing Rear Floor Board

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE FRONT DOOR SCUFF PLATE OUTSIDE LH 
    1. Using a screwdriver, detach the 4 clips and remove the scuff plate.

       HINT:

       Tape the screwdriver tip before use.

       Fig 5: Removing Front Door Scuff Plate

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE FRONT DOOR SCUFF PLATE OUTSIDE RH 

    HINT:

    Use the same procedures described for the LH side.

14. REMOVE FRONT DOOR SCUFF PLATE LH 
    1. Using a screwdriver, detach the 10 claws and remove the scuff plate.

       HINT:

       Tape the screwdriver tip before use.

       Fig 6: Removing Front Door Scuff Plate

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. REMOVE FRONT DOOR SCUFF PLATE RH 

    HINT:

    Use the same procedures described for the LH side.

16. REMOVE COWL SIDE TRIM SUB-ASSY LH 
    1. Remove the clip labeled A.
    2. Using a clip remover, detach the 2 clips labeled B and remove the trim.
       Fig 7: Removing Cowl Side Trim Sub-Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. REMOVE COWL SIDE TRIM SUB-ASSY RH 

    HINT:

    Use the same procedures described for the LH side.

18. REMOVE REAR SEAT ASSY (See  OVERHAUL  ) 
19. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
20. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
21. REMOVE SIDE NO. 1 TRIM ASSY LH 
    1. Remove the 2 floor anchor bolts (front and rear seat belt).
    2. Using a clip remover, remove the clip labeled A.
    3. Using a screwdriver, detach the claw labeled A and remove the hook of the trim by turning it counterclockwise.

       HINT:

       Tape the screwdriver tip before use.

    4. Using a clip remover, disengage the 8 clips.
    5. Detach the 3 claws and remove the trim.
       Fig 8: Removing Trim Clip

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
22. REMOVE SIDE NO. 1 TRIM ASSY RH 

    HINT:

    Use the same procedures described for the LH side.

23. REMOVE CENTER PILLAR GARNISH LH 
    1. Remove the 2 screws.
    2. Using a clip remover, detach the clip and remove the garnish.
       Fig 9: Removing Center Pillar Garnish

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. w/ Curtain shield airbag:

       Remove the 2 screws.

    4. Using a screwdriver, detach the 2 claws and clip, and remove the garnish.

       HINT:

       Tape the screwdriver tip before use.

       Fig 10: Removing Clip Using Screwdriver And Remove The Garnish (W/ Curtain shield airbag)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
24. REMOVE CENTER PILLAR GARNISH RH 

    HINT:

    Use the same procedures described for the LH side.

25. REMOVE ROOF SIDE GARNISH INNER LOWER LH 
    1. Using a clip remover, detach the 5 clips and remove the garnish.
       Fig 11: Removing Roof Side Garnish

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
26. REMOVE ROOF SIDE GARNISH INNER LOWER RH 

    HINT:

    Use the same procedures described for the LH side.

27. REMOVE DECK TRIM SIDE PANEL ASSY LH 
    1. Insert a 3 mm (0.12 in.) hexagon wrench into the hole A to disengage the claw, then remove the luggage hook from the side panel.
    2. Remove the luggage hook, bolt and rope hook.
    3. Using a clip remover, detach the 4 clips.
    4. Using a screwdriver, detach the 4 claws and remove the side panel.

       HINT:

       Tape the screwdriver tip before use.

       Fig 12: Removing Deck Trim Side Panel Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
28. REMOVE DECK TRIM SIDE PANEL ASSY RH 

    HINT:

    Use the same procedures described for the LH side.

29. REMOVE ROOF SIDE GARNISH ASSY INNER LH 
    1. Using a clip remover, detach the 4 clips and remove the garnish.
       Fig 13: Removing Roof Side Garnish

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/ Curtain shield airbag:
    3. Using a clip remover, detach the 3 clips labeled A.
    4. Using a screwdriver, firmly push the pin to disengage the clip labeled B.

       HINT:

       • Clip B cannot be reused.
       • Tape the screwdriver tip before use.
       Fig 14: Removing Roof Side Garnish (W/ Curtain Shield Airbag)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
30. REMOVE ROOF SIDE GARNISH ASSY INNER RH 

    HINT:

    Use the same procedures described for the LH side.

31. REMOVE FRONT PILLAR GARNISH LH 
    1. Using a clip remover, detach the 2 clips and remove the garnish.
       Fig 15: Removing Front Pillar Garnish

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/ Curtain shield airbag:
    3. Using a clip remover, detach the clip labeled A.
    4. Using a screwdriver, firmly push the pin to detach the clip B.

       HINT:

       • Clip B cannot be reused.
       • Tape the screwdriver tip before use.
       Fig 16: Removing Front Pillar Garnish (W/ Curtain Shield Airbag)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. w/ Curtain shield airbag:

       Protect the curtain shield airbag LH.

       1. Thoroughly cover the airbag with a piece of cloth or nylon that is 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown.
       NOTE: Cover the curtain shield airbag with the protective cover as soon as the pillar garnish is removed.
       Fig 17: Applying Tape To Protective Cover

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
32. REMOVE FRONT PILLAR GARNISH RH 

    HINT:

    Use the same procedures described for the LH side.

33. REMOVE MAP LAMP ASSY 
    1. Using a clip remover, detach the 3 clips and remove the lamp.
    2. Disconnect the map lamp connector.
       Fig 18: Removing Map Lamp Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
34. REMOVE ROOM LAMP ASSY NO. 1 
    1. Using a screwdriver, detach the 4 claws and remove the lens.

       HINT:

       Tape the screwdriver tip before use.

       Fig 19: Removing Room Lamp Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, detach the 2 claws labeled A and 2 claws labeled B, and remove the lamp.

       HINT:

       Tape the screwdriver tip before use.

    3. Disconnect the lamp connector.
       Fig 20: Removing Room Lamp Claws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
35. REMOVE ROOM LAMP ASSY NO. 2 
    1. Using a screwdriver, detach the lamp from the deck trim side panel LH.

       HINT:

       Tape the screwdriver tip before use.

36. REMOVE LH VISOR ASSY 
    1. Remove the 2 screws and visor.
37. REMOVE RH VISOR ASSY 
    1. Remove the 2 screws and visor.
38. REMOVE VISOR HOLDER LH 
    1. Remove the visor holder by turning it counterclockwise.
       Fig 21: Removing Visor Holder By Turning It Counterclockwise

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
39. REMOVE VISOR HOLDER RH 
    1. Remove the visor holder by turning it counterclockwise.
40. REMOVE ASSIST GRIP COVER 
    1. Using a screwdriver, detach the 4 claws and remove the 2 covers.

       HINT:

       Tape the screwdriver tip before use.

       Fig 22: Removing Assist Grip Cover

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
41. REMOVE ASSIST GRIP SUB-ASSY 
    1. Using a screwdriver, detach the 4 claws and remove the assist grip.

       HINT:

       Tape the screwdriver tip before use.

       Fig 23: Removing Assist Grip Sub-Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
42. REMOVE COAT HOOK 
    1. Using a screwdriver, disengage the claw and remove the bolt and coat hook.

       HINT:

       Tape the screwdriver tip before use.

       Fig 24: Removing Coat Hook Screw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
43. REMOVE ROOF HEADLINING ASSY 
    1. Using a clip remover, remove the 2 clips.
    2. Disengage the 26 fasteners and remove the headlining.
       Fig 25: Removing Roof Headlining (Locating Clips)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
44. REMOVE SIDE RAIL SPACER FRONT LH (w/o CURTAIN SHIELD AIRBAG) 
45. REMOVE SIDE RAIL SPACER FRONT RH (w/o CURTAIN SHIELD AIRBAG) 
46. REMOVE SIDE RAIL SPACER REAR LH (w/o CURTAIN SHIELD AIRBAG) 
47. REMOVE SIDE RAIL SPACER REAR RH (w/o CURTAIN SHIELD AIRBAG) 
48. INSTALL ROOF HEADLINING ASSY 
    1. Attach the wire harness to the headlining with tape as shown.

       HINT:

       Be careful that dirt and foreign matter do not contaminate the tape's adhesive.

    2. Attach the roof wire harness with tape.
       NOTE: Attach the roof wire harness securely.
    3. Attach the 26 fasteners.
    4. Install the headlining with the 2 clips.
       Fig 26: Attaching Wire Harness To The Headlining With Double Sided Tape

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002