Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install the following if previously removed
- Install the shift cable bracket (2), bolt (3), and nut (1).
Tighten: Tighten the bolt (3) and nut (1) to 22 N.m (16 lb ft).
- Install the PNP switch. Refer to Park/Neutral Position (PNP) Switch Replacement .
- Install the transmission mounts. Refer to Transmission Mount Replacement - Front and Transmission Mount Replacement - Rear .
NOTE: Refer to Fastener Notice in Cautions and Notices. - Install the shift cable bracket (2), bolt (3), and nut (1).
- Position the transaxle in the vehicle.
- Install the lower transmission to engine bolts (5, 6, 7, 8).
Tighten: Tighten the bolts to 75 N.m (55 lb ft).
- Install the wheel drive shafts to the transaxle. Refer to Wheel Drive Shaft Replacement - Front in Wheel Drive Shafts.
- Install the frame. Refer to Frame Replacement (L61) or Frame Replacement (L66) in Frame and Underbody.
- Lubricate the transaxle cooler pipes before inserting into seals.
- Connect the transaxle cooler pipes to the transaxle.
- Install the transaxle cooler pipes retainer nut.
Tighten: Tighten the nut to 7 N.m (62 lb in).
- Use the J 43653 to prevent the crankshaft from rotating.
- Install the torque converter to flywheel bolts.
Tighten: Tighten the torque converter bolts to 60 N.m (44 lb ft).
- Install the starter. Refer to Starter Motor Replacement (L61) or Starter Motor Replacement (L66) in Engine Electrical.
- Install the frame. Refer to Frame Replacement (L61) or Frame Replacement (L66) in Frame and Underbody.
- Install the steering gear intermediate shaft pinch bolt. Refer to Intermediate Steering Shaft Replacement in Steering wheel and Column.
- Connect the ball joints to the steering knuckles. Lower Ball Joint Replacement in Suspension-Front Suspension.
- Connect the stabilizer shaft links to the stabilizer shaft. Refer to Stabilizer Shaft Link Replacement in Suspension-Front Suspension.
- Connect the tie rods to the steering knuckle. Refer to Rack and Pinion Outer Tie Rod End Replacement in Power Steering System.
- Connect the wiring harness to the VSS.
- Install the transmission brace (1).
- Install the transmission brace bolts (2, 3).
Tighten: Tighten the bolts to 53 N.m (39 lb ft).
- Install the front splash shields. Refer to Splash Shield Replacement - Engine in Body Front End.
- Install the front wheel and tire assemblies. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
- Lower the vehicle.
- Install the left transmission mount. Refer to Transmission Mount Replacement - Left .
- Install the upper transmission to engine bolts (1, 3, 5, 6) and stud (2).
Tighten: Tighten all of the bolts (1, 3, 5, 6) and stud (2) to 75 N.m (55 lb ft).
- Untie the radiator, air conditioning condenser, and fan module assembly.
- Remove the engine support fixture. Refer to Engine Support Fixture in Engine Mechanical 2.2 L (L61).
- Connect the transaxle wiring harness to the main transaxle electrical connector, and the park neutral position (PNP) switch.
- Install the shift control cable to the shift control cable bracket (1). Ensure the cable retaining clip (2) is fully seated.
- Connect the shift control cable (3) to the range select lever (4).
- Connect the air duct hose to the intake plenum. Refer to Air Cleaner Intake Duct Replacement in Engine Controls 2.2 L (L61)
- Install the battery tray. Refer to Battery Tray Replacement (L61) or Battery Tray Replacement (L66) in Engine Electrical.
- Inspect the transmission fluid level. Refer to Transmission Fluid Checking Procedure
.IMPORTANT: It is recommended that transmission adaptive pressure (TAP) information be reset. Resetting the TAP values using a scan tool will erase all learned values in all cells. As a result, The ECM, PCM or TCM will need to relearn TAP values. Transmission performance may be affected as new TAP values are learned.
- Reset the TAP values. Refer to Transmission Adaptive Functions .