Tools Required
WARNING: This page is about a different variant/trim than selected.
J 35667-A Cylinder Head Leakdown Tester or equivalent. See Special Tools .
IMPORTANT:
A leakage test may be performed in order to measure cylinder/combustion chamber leakage. High leakage may indicate one or more of the following:
- Worn or burnt valves
- Broken valve springs
- Stuck valve lifters
- Incorrect valve lash/adjustment
- Damaged piston
- Worn piston rings
- Worn or scored cylinder bore
- Damaged cylinder head gasket
- Cracked or damaged cylinder head
- Cracked or damaged engine block
- Disconnect the battery ground negative cable.
- Remove the spark plugs. Refer to Spark Plug Replacement in Engine Controls - 2.2L.
- Rotate the crankshaft to place the piston in the cylinder being tested at Top Dead Center (TDC) of the compression stroke.
- Install the J 35667-A or equivalent. See Special Tools .
- Apply shop air pressure to the J 35667-A and adjust according to the manufacturers instructions. See Special Tools .
- Record the cylinder leakage value. Cylinder leakage that exceeds 25 percent in considered excessive and may require component service. In excessive leakage situations, inspect for the following conditions:
- Air leakage sounds at the throttle body or air inlet hose that may indicate a worn or burnt intake valve or a broken valve spring.
- Air leakage sounds at the exhaust system tailpipe that may indicate a worn or burnt exhaust valve or a broken valve spring.
- Air leakage sounds from the crankcase, oil level indicator tube, or oil fill tube that may indicate worn piston rings, a damaged piston, a worn or scored cylinder bore, a damaged engine block or a damaged cylinder head.
- Air bubbles in the cooling system may indicate a damaged cylinder head or a damaged cylinder head gasket.
- Perform the leakage test on the remaining cylinders and record the values.
CAUTION:
Before servicing any electrical component, the ignition key must be in the OFF or LOCK position and all electrical loads must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury and/or damage to the vehicle or its components.
IMPORTANT:
It may be necessary to hold the crankshaft balancer bolt to prevent the engine from rotating.