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Home >> Saturn >> 2006 >> Relay 3.9 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Mechanical - 3.5L) >> Repair Instructions - On Vehicle >> Cylinder Head Replacement - Right Side >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill LX9) or Cooling System Draining and Filling (Static Fill LZ9) or Cooling System Draining and Filling (Vac-N-Fill) in Engine Cooling.
  3. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement .
  4. Lower the vehicle.
  5. Remove the lower intake manifold. Refer to Lower Intake Manifold Replacement .
  6. Remove the valve rocker arms and pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
  7. Remove the exhaust crossover pipe. Refer to Exhaust Crossover Pipe Replacement (RPO LX9) or Exhaust Crossover Pipe Replacement (RPO LZ9) .
  8. Remove the right spark plug wires from the spark plugs. Refer to Spark Plug Wire Replacement in Engine Controls - 3.5L.
  9. Remove the right spark plugs. Refer to Spark Plug Replacement in Engine Controls - 3.5L.
  10. Remove the generator. Refer to Generator Replacement (RPO LX9) or Generator Replacement (RPO LZ9) in Engine Electrical.
  11. Remove the right exhaust manifold. Refer to Exhaust Manifold Replacement - Right Side (RPO LX9) or Exhaust Manifold Replacement - Right Side (RPO LZ9) in Engine Exhaust.
    12. Fig 1: Right Cylinder Head & Bolts
    GM190596Courtesy of GENERAL MOTORS CORP.
  12. Remove the right cylinder head bolts and discard.
  13. Remove the right cylinder head.
    14. Fig 2: Right Cylinder Head Gasket
    GM190597Courtesy of GENERAL MOTORS CORP.
  14. Remove the right cylinder head gasket.
  15. Clean and inspect the cylinder head and the gasket mating surfaces. Refer to Engine Block Cleaning and Inspection  andCylinder Head Cleaning and Inspection .
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