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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 11 (53 - Body Rear 9YB) >> WM, 53485505 Replacing Rear Side Member (Section) >> Preparing Rear Side Member (Section) For Installation

Preparing Rear Side Member (Section) For Installation

WARNING: This page is about a different car, the 2021 Porsche Cayenne and 2020 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

Information 

  1. Fit in rear side member (section) and secure it to the body.
  2. Drill holes for blind rivets > Holes for blind rivets  . > Diameter 6.6 mm 
    G14348910Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Holes for blind rivets

  3. Remove rear side member (section).
  4. Prepare rear side member (section) > Bonding areas  for bonding and riveting.

    >5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G14348911Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas



Information 

  1. Install rear side member (section) and check that it fits perfectly.
  2. Apply adhesive on the joint areas > Joint areas  of the body.

    >5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    > Application depth 0.5 mm 

    G14348913Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joint areas

  3. Apply adhesive on rear side member (section) > Bonding areas  . > Application depth 0.5 mm 

    Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm 

    G14348914Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  4. Rivet in rear side member (section) in areas -A and B-  .

    Area -A-  : > BLIND RIVETS 999.190.229.01 

    Area -B-  : > BLIND RIVETS 999.190.227.01 

    G14348915Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rivet areas

  5. Screw in self-tapping screws -1-  .

    >5X00IN24 SETTING SELF-TAPPING SCREWS

    G14348916Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  6. Screw in self-tapping screws -1-  .

    >5X00IN24 SETTING SELF-TAPPING SCREWS

    G14348917Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws