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Home >> Porsche >> 2022 >> 718 Boxster Base, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 5 (51 - Body Center, Roof, Frame) >> WM, 511255 Replacing A-Pillar >> Preparing A-Pillar

Preparing A-Pillar

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  1. Fit in new part and secure it to the body. Check gap dimensions.

    5X00IN41 GAP DIMENSIONS - SECTION ON "PREPARING"

    1. 1.1  Cut A-pillar at the transitions to the body leaving an overlap of 30 mm.
    2. 1.2  Fit in A-pillar.
    3. 1.3  Make cut through the A-pillar and body in the overlap area.
    4. 1.4  Drill holes -A-  for plug-welding using inert gas using a > Nr.201 - twist drill (diameter: 8.0 mm)  .
      G14270352Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Preparing A-pillar

  2. Prepare the marked connection areas for bonding and welding.
    G14270353Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Preparing A-pillar

    Red Plug-welding/apply a full weld using inert gas without bonding
    Green Bonding + resistance spot-welding
    Blue Bonding