LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2022 >> 718 Boxster Base, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (5X - Body General) >> WM, 5X00IN23 Replacing Punch Rivets And Penetrated Joints >> Making Joint >> Setting flow-form rivets

Setting flow-form rivets

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2021 Porsche 718 Cayman, 2021 Porsche 718 Boxster, 2020 Porsche 718 Cayman, 2020 Porsche 718 Boxster, and 2019 Porsche 718 Cayman. However, it is still accessible from the selected car via links, so may be relevant.

Information 

We recommend that you use punch D19 with thread. Screw punch D19 securely in the piston rod using the supplied wrench set.

Information 

Adapt the pressure setting on the > VAS 6790 - Compact Booster  to the existing plate thicknesses of the connection points:

The pressed-out or pulled-out punch rivets and drilled-out penetrated joints can be replaced by flow-form rivets during repairs if a low joint height is also required. Contrary to the standard procedure, all riveted joints are also bonded.

  1. Straighten the flanges at the rivet point separately on both sheetmetal panels using >3 VAS 6790 - Compact Booster  and punch and bottom die pair -D17 + D17-  from > VAS 6790/2 - Supplementary Riveting Set  .
    G14269677Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Straightening sheetmetal flanges

  2. Punch and stamp holes for flow-form rivets through both sheetmetal panels using > VAS 6790 - Compact Booster  and punch and bottom die pair -D18 or D19 with D20-  from > VAS 6790/65 - Rivet inserts  .
    G14269678Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Punching and stamping holes

  3. Set and press in flow-form rivets using > VAS 6790 - Compact Booster  and punch and bottom die pair -D21 + S9-  from > VAS 6790/65 - Rivet inserts  .
    G14269679Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Setting flow-form rivets