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Home >> Porsche >> 2022 >> 718 Boxster Base, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 2 (50 - Body Front) >> WM, 507955 Replacing Front Side Member (Section) >> Preparing Connection Areas Of Body For Installing Side Member >> Replacing Rivet Nut

Replacing Rivet Nut

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  1. Unscrew threaded bolt.
  2. Drill out rivet nut. > Diameter 9 mm 
    G14269502Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing rivet nut

  3. Remove rivet nut.
  4. Fit sub-part and secure it to the body.

    Position sub-part using the straightening system.

    1. 4.1  Drill bores for rivet screw through the existing hole. > Diameter 9 mm 
  5. Remove sub-part.
  6. De-burr bores on both sides.
  7. Following final installation of the side member, fit a > RIVET SCREW N107 608 01  .
    IMPORTANT:
    • The screws also serve as ground connections.
    • Remove dirt and primer from the threads of the spare part using a tap.
    • Remove dirt and primer from the body close to the screw heads.

    5X00IN25 MAKING GROUND CONNECTIONS

  1. Fit sub-part and secure it to the body.

    Position sub-part using the straightening system.

    1. 1.1  Drill bores for the rivets through the existing holes. > Diameter 6.5 mm 
  2. Also drill a hole close to the overlap at the bottom -arrow-  .
  3. Drill another hole close to the angled panel -A-  .
    G14269503Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bottom bore

  4. Apply markings to the side member.
    1. 4.1  Copy screw points to the outside of the side member and apply markings.
  5. Drill holes for threaded connections.
    1. 5.1  Remove sub-part.
    2. 5.2  Drill through bores on the side member using an 8.5-mm drill bit.
  6. De-burr the bores.
  7. Prepare bonding areas on the side member for bonding.

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G14269504Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14269505Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14269506Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas