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Home >> Porsche >> 2022 >> 718 Boxster Base, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 2 (50 - Body Front) >> WM, 507955 Replacing Front Side Member (Section) >> Installing Front Side Member

Installing Front Side Member

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IMPORTANT:
  • The screws also serve as ground connections.
  • Remove dirt and primer from the threads of the spare part using a tap.
  • Remove dirt and primer from the body close to the screw heads.

5X00IN25 MAKING GROUND CONNECTIONS

  1. Apply adhesive to the body.

    Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 

    Working with body structural adhesive

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G14269510Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14269511Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14269512Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  2. Apply adhesive to the side member.

    Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 

    G14269513Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding area

    G14269514Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14269515Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    1. 2.1  Also apply a bead of adhesive to the front edge of the screw flange. > Application depth 5 mm 
  3. Position sub-part on the side member using the straightening system.
    G14269516Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing front side member

  4. Screw in countersunk screws > COUNTERSUNK screw 999.073.549.01  and tighten to the specified tightening torque. > Tightening torque 15 N.m (11 ft.lb) 
    G14269517Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing front side member

    G14269518Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing front side member

  5. Rivet in side member
    1. 5.1  Rivet in the area shown -arrow-  using > BLIND RIVET 999.190.227.01  .
      G14269519Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Bottom bore

    2. 5.2  Rivet in the area shown -A-  using > BLIND RIVET 999.190.230.01  .
      G14269520Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Bottom bore

    3. 5.3  Rivet in areas shown -A-  using > BLIND RIVET 999.190.230.01  .
      G14269521Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Installing side member

    4. 5.4  Rivet in areas shown -B-  using > BLIND RIVET 999.190.229.01  .
      G14269522Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Installing side member

    5. 5.5  Rivet in areas shown using > BLIND RIVET 999.190.229.01  .
      G14269523Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Removing side member

    6. 5.6  The blind rivet is inserted in the area shown -arrow-  after fitting the wing joining plate.

      505355 REPLACING WING JOINING PLATE 

      G14269524Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Removing side member

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