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Home >> Porsche >> 2022 >> 718 Boxster Base, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 2 (50 - Body Front) >> WM, 507255 Replacing Longitudinal Member For Wheel Housing Upper Section >> Installing Longitudinal Member For Wheel Housing

Installing Longitudinal Member For Wheel Housing

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IMPORTANT:
  • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive.
  • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed.
  • Do not begin bonding work until all materials and tools necessary for later repair work are available.
  1. Apply adhesive. > Application depth 3.0 mm 

    Working with body structural adhesive

    5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE

    G14269418Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14269419Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  2. Rivet in outer upper longitudinal member. > BLIND RIVET 999.190.227.01 
    G14269420Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Outer upper longitudinal member

  3. Apply adhesive.
    G14269421Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  4. Rivet in upper longitudinal member. > BLIND RIVET 999.190.227.01 
    G14269422Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing upper longitudinal member

  5. Prepare connection areas on bracket for longitudinal member for wheel housing.
    G14269423Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connection areas on bracket for longitudinal member for wheel housing

  6. Straighten sealing surface and connection areas of the body.
  7. De-burr connection areas and prepare for welding.
  8. Prepare marked areas for welding and bonding.
  9. Fit bracket for longitudinal member for wheel housing.
    1. 9.1  For better positioning of the bore holes, fit the wing supporting plate -2-  .
  10. Drill holes for rivets in the marked areas -1-  using a drill bit with a diameter of > Diameter 6.6 mm  .
    G14269424Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Drilling holes

  11. Apply adhesive. > Application depth 3.0 mm 

    Working with body structural adhesive

    5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE

    1. 11.1  Fit and secure supporting plate for longitudinal member for wheel housing.

      Check gap dimensions.

      5X00IN DIAGRAM - BODY GAP DIMENSIONS

      G14269425Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Applying adhesive

  12. Rivet in supporting plate for longitudinal member for wheel housing in the relevant area. > BLIND RIVET 999.190.227.01 
    1. 12.1  Resistance spot-weld supporting plate for longitudinal member for wheel housing in the relevant area.
      G14269426Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Supporting plate

      Yellow Resistance spot-welding + bonding

      Red Apply a full weld (using inert gas) without bonding

      Pink Riveting + bonding

      Blue Bonding