LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2021 >> 911 Targa 4 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 10 Engine - Crankcase, Suspension 3.0L (Eng Code MDK.Ca) -- 992 - 911 CARRERA (992) >> WM, 100119 Removing And Installing Engine >> Technical Values

Technical Values

Location Description Type Basic value Tolerance 1 Tolerance 2
Screw securing engine mount to bracket M12 x 1.5 x 70/replace Initial tightening 70 Nm (52 ftlb.)    
Screw securing engine mount to bracket M12 x 1.5 x 70/replace Final tightening + 45°    
Coolant drain plug to coolant regulator housing Hexagon socket, M14 x 1.5 - replace sealing ring Tightening torque 25 Nm (19 ftlb.) +/- 2 Nm (1.5 ftlb.)  
Coolant drain plug to coolant pipe Hexagon socket, M14 x 1.5 - replace sealing ring Tightening torque 25 Nm (19 ftlb.) +/- 2 Nm (1.5 ftlb.)  
Intake pipe to turbocharger V-band clamp - replace Tightening torque 5.5 Nm (4 ftlb.) +/- 0.2 Nm (0.1 ftlb.)  
Moulded hose to turbocharger Screw-type clamp Tightening torque 5.5 Nm (4 ftlb.) +/- 0.2 Nm (0.1 ftlb.)  
Clutch slave cylinder on transmission M8 screw Tightening torque 23 Nm (17 ftlb.)    
Battery positive cable to cable socket on transmission Collar nut, M8 Tightening torque 23 Nm (17 ftlb.)    
Transmission bracket to body Hexagon-head bolt, M10x42 Initial tightening 30 Nm (22.1 ftlb.)    
Transmission bracket to body Hexagon-head bolt, M10x42 Torque angle 60°    
Transmission support to body Collar nut, M10 Initial tightening 30 Nm (22.1 ftlb.)    
Transmission support to body Collar nut, M10 Torque angle 60°    
Transmission bracket to transmission mount Collar nut, M10 Initial tightening 30 Nm (22.1 ftlb.)    
Transmission bracket to transmission mount Collar nut, M10 Torque angle 60°    
Cardan shaft to cardan flange -manual transmission Screw, M10 - replace screws Tightening torque 35 Nm (26 ftlb.)    
Cardan shaft to cardan flange -PDK transmission Screw, M8 - replace screws Initial tightening 20 Nm (15 ftlb.)    
Cardan shaft to cardan flange -PDK transmission   Torque angle 45 Grad    
Rear axle carrier to rear axle carrier side section M12 x 1.5 x 110 hexagon-head bolt/always replace bolts following removal Initial tightening 70 Nm (51.6 ftlb.)    
Rear axle carrier to rear axle carrier side section M12 x 1.5 x 110 hexagon-head bolt/always replace bolts following removal Final tightening + 180°    
Rear axle carrier to rear axle carrier side section M12 x 1.5 x 95 hexagon-head bolt/always replace bolts following removal Initial tightening 70 Nm (51.6 ftlb.)    
Rear axle carrier to rear axle carrier side section M12 x 1.5 x 95 hexagon-head bolt/always replace bolts following removal Final tightening + 180°    
Strut to body M12 x 1.5 x 40/always use new bolts following removal Initial tightening 70 Nm (51.6 ftlb.)    
Brace to body M12 x 1.5 x 40/always use new bolts following removal Final tightening + 90°    
Strut to mounting for longitudinal arm Cheese head bolt, M10 x 45 Tightening torque 55 Nm (40.6 ftlb.)    
Strut to rear-axle carrier M12 x 1.5 x 45/always use new bolts following removal Initial tightening 30 Nm (22.1 ftlb.)    
Brace to rear-axle carrier M12 x 1.5 x 45/always use new bolts following removal Final tightening + 90°    
Strut to body (Cabriolet only) Item 5: Hexagon-head bolt M8 x 25 Tightening torque 30 Nm (22.1 ftlb.)    
G15484314Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Mounting for strut on Cabriolet
         
Lower trailing arm to wheel bearing housing Hexagon-head bolt, M12 x 1.5 x 105 with hexagon nut/always replace following removal Initial tightening 70 Nm (51.6 ftlb.)    
Lower trailing arm to wheel bearing housing Hexagon-head bolt, M12 x 1.5 x 105 with hexagon nut/always replace following removal Final tightening + 180°    
Lower trailing arm to rear axle carrier (camber eccentric adjuster) Eccentric screw, M12 x 1.5 x 97 with eccentric washer and hexagon nut Tightening torque 100 Nm (73.8 ftlb.)    
Connecting link (conventional) to rear anti-roll bar Collar nut, M10/always replace following removal Initial tightening 40 Nm (29.5 ftlb.)    
Connecting link (conventional) to rear anti-roll bar Collar nut, M10/always replace following removal Final tightening + 30°    
Connecting link (PDCC actuator) to anti-roll bar Collar nut, M12/always replace following removal Initial tightening 50 Nm (36.9 ftlb.)    
Connecting link (PDCC actuator) to anti-roll bar Collar nut, M12/always replace following removal Final tightening angle + 50 (37 ftlb.) °    
Drive shaft to transmission flange Item 2: Replace cheese head bolt M10 x 46.5 with washer after removal Initial tightening 40 Nm (29.5 ftlb.)    
G15484315Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Mounting for drive shaft on transmission flange
         
Drive shaft to transmission flange Item 2: Replace cheese head bolt M10 x 46.5 with washer after removal Final tightening torque angle + 110°    
G15484316Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Mounting for drive shaft on transmission flange
         
Holder for pressure lines to control arm bracket (right side of vehicle) Hexagon roundhead bolt, M6 x 16 Tightening torque 10 Nm (7.5 ftlb.)    
G15484317Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Securing holder
         
Pressure line to distributor Cap screw, M14 x 1.5 Tightening torque 28 Nm (21 ftlb.)    
G15484318Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Pressure lines to distributor
         
Screw for refrigerant line at connection point in engine compartment Item 2, M8x25 bolt Tightening torque 14 Nm (10.3 ftlb.)    
Ground strap to body M8 screw Tightening torque 23 Nm (17 ftlb.)    
Engine control unit cover to holder Collar nut, M6 Tightening torque 9 Nm (6.5 ftlb.)    

Preliminary work 

WARNING: Vehicle can fall down 
  • Risk of squashing or crushing 
  • Risk of damage to the vehicle 

    → Do not place any solid objects under the raised vehicle.

    → Ensure that the lifting platform is prevented from lowering.

    → Remove solid objects before lowering the vehicle.

    → Raise the vehicle only at the jacking points provided.

    → The outer jacking points should be used primarily.

CAUTION: Hot components
  • Risk of burns 

    → Let hot components cool down.

    → Wear personal protective gear.

WARNING: Caustic fluids
  • Danger of chemical burns 

    → Wear personal protective gear.

    → Ensure that there is good ventilation.

    → Avoid contact with caustic fluid.

    → If you do come into contact, wash off immediately with plenty of warm water and contact a doctor if necessary.

  1. Read out the fault memory using the PIWIS Tester  .

    033500 FAULT MEMORY FOR ON BOARD DIAGNOSTIC

  2. Loosen rear wheel bolts (do not remove).

    440519 REMOVING AND INSTALLING WHEEL

  3. Open the engine compartment lid and extend the rear spoiler using the rocker switch in the passenger compartment.

    In the case of Cabriolet vehicles:  Open convertible-top compartment lid.

    > Refer to appropriate Service Information  

  4. Loosen ground strap for battery.

    978509 LOOSENING AND SECURING GROUND STRAP FOR BATTERY

  5. Drain refrigerant.

    870317 DRAINING AND FILLING REFRIGERANT R1234YF - information on "Draining"

    870317 DRAINING AND FILLING REFRIGERANT R134A - information on "Draining"

  6. Open coolant cap -1-  and engine oil -2-  on the service tray.
    G15484319Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cover on oil filler neck and coolant

  7. Remove cover on engine-compartment blower -1-  .

    Unclip cover at the front -2-  and rear -3-  and remove it.

    G15484320Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Engine-compartment fan cover

  8. Removing engine compartment fan.

    198119 REMOVING AND INSTALLING ENGINE COMPARTMENT FAN - information on "Removing"

    Disconnect central connector -1-  .

    G15484321Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Central connector

  9. Unclip cover -1-  under the rear spoiler at the left and right.
    G15484322Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Covers on rear spoiler mounting

  10. Remove rear spoiler.

    665819 REMOVING AND INSTALLING REAR SPOILER

  11. Disconnect lines -1-  for acoustic simulator at the left and right.

    260219 REMOVING AND INSTALLING ACOUSTIC SIMULATOR

    Unclip lines at the body connection piece -2-  and remove them.

    G15484323Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Acoustic simulator lines

  12. Pull off oil filler hose on oil filler neck -1-  at the left by opening the spring band clamp -3-  .
    G15484324Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Oil filler hose on oil filler neck

  13. Remove rear apron.

    635519 REMOVING AND INSTALLING REAR BUMPER - information on "Removing"

  14. Remove charge-air cooler.

    214319 REMOVING AND INSTALLING CHARGE-AIR COOLER - information on "Removing"

  15. Disconnect cable plugs -1 and 3-  on oxygen sensors downstream of catalytic converter and expose cables.

    Disconnect cable plug for oxygen sensor.

    Unclip oxygen sensor cables at the retaining clips -2 and 4-  and set them down between the engine and engine carrier.

    G15484325Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cable plug and cable for oxygen sensor downstream of catalytic converter

    1. Left plug connection for oxygen sensor
    2. Left retaining clip
    3. Right plug connection for oxygen sensor
    4. Right retaining clip
  16. Loosen differential pressure sensor -1-  at the left and right.

    Disconnect cable plug -2-  and pull differential pressure sensor out of the brackets -Arrows-  .

    G15484326Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Differential pressure sensor in engine compartment

  17. Loosen exhaust temperature sensor control unit -1-  .

    Release and disconnect cable plug -2-  .

    Loosen exhaust temperature sensor control unit -1-  from holder.

    Loosen electric lines -3-  from the holders -4-  .

    Expose electric lines -3-  .

    G15484327Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Evaluation unit for exhaust temperature sensor

  18. Release and disconnect cable plug for engine wire harness -1-  in the engine compartment at the right.
    G15484328Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cable plug for main wire harness

  19. Remove cover -2-  on engine control unit.

    Unscrew nuts -1-  and remove cover.

    G15484329Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cover on engine control unit (DME)

  20. Disconnect engine wire harness at the engine control unit (DME) -1-  .

    Release and disconnect the front three cable plugs -2-  on the engine control unit.

    The cable plugs are colour-coded and their position on the control unit is indicated by colored dots. 

    G15484330Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Engine wire harness on engine control unit (DME)

  21. Disconnect air-conditioning lines, close off using stoppers and set them aside.

    Item -1-  :

    874519 REMOVING AND INSTALLING AIR-CONDITIONING COMPRESSOR - EVAPORATOR REFRIGERANT LINE (AIR-CONDITIONING COMPRESSOR SECTION TO ENGINE COMPARTMENT CONNECTION POINT) - "REMOVAL" Information

    Item -2-  :

    874319 REMOVING AND INSTALLING AIR-CONDITIONING COMPRESSOR - CONDENSER REFRIGERANT LINE (SECTION FROM AIR-CONDITIONING COMPRESSOR TO ENGINE COMPARTMENT CONNECTION POINT) - information on "Removal"

    Unscrew screws -3 and 4-  at the connection point and close off the lines

    G15484331Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Air-conditioning line connections in engine compartment

  22. In the case of Cabriolet vehicles: Remove support plate. 

    421419 REMOVING AND INSTALLING SUPPORT PLATE - information on "Removing"

  23. Remove cover for centre and rear underbody.

    >  WM, 519419 REMOVING AND INSTALLING REAR COVER  - information on "Removing" 

    >  WM, 519319 REMOVING AND INSTALLING CENTRE COVER  - information on "Removal" 

  24. Draining coolant from the engine.

    193817 DRAINING AND FILLING COOLANT - information on "Draining"

    Fit both drain plugs with new sealing rings after draining coolant.

    Drain plug on coolant regulator housing: > Tightening torque 25 Nm (19 ftlb.) +/- 2 Nm (1.5 ftlb.)  Drain plug to coolant pipe: > Tightening torque 25 Nm (19 ftlb.) +/- 2 Nm (1.5 ftlb.) 

  25. Loosen drive shafts -1-  on the transmission.

    422119 REMOVING AND INSTALLING DRIVE SHAFT - information on "Removing"

    Unscrew screws -2-  . Get another person to counter at the relevant wheel.

    Replace screws.

    G15484332Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for drive shaft on transmission flange

  26. Remove rear wheels.

    440519 REMOVING AND INSTALLING WHEEL - INFORMATION ON "REMOVING"

  27. Disconnect intake manifold -1-  and moulded hose -5-  from the intake air line and turbocharger on the left and right.

    Loosen V-band clamp -2-  . Right side only:  Loosen vent line -3-  and pull off intake pipe.

    Undo screw-type clamp -5-  and remove moulded hose.

    G15484333Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Intake manifold and moulded hose on turbocharger

  28. Pull plug connection for oxygen sensor -1-  upstream of catalytic converter out of the holder on the carrier and disconnect cable plug -2-  .

    Unclip cable -4-  .

    G15484334Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Oxygen sensor upstream of catalytic converter, cylinder 1-3